A concise review of relevant experimental observations and
modeling of high-pressure trickle-bed reactors, based on recent studies, is presented. The following
topics are considered: flow
regime transitions, pressure drop, liquid holdup, gas−liquid
interfacial area and mass-transfer
coefficient, catalyst wetting efficiency, catalyst dilution with inert
fines, and evaluation of trickle-bed models for liquid-limited and gas-limited reactions. The
effects of high-pressure operation,
which is of industrial relevance, on the physicochemical and fluid
dynamic parameters are
discussed. Empirical and theoretical models developed to account
for the effect of high pressure
on the various parameters and phenomena pertinent to the topics
discussed are briefly described.
A phenomenological, pore-scale, hydrodynamic model is developed for representation of the uniform, cocurrent, two-phase flow in the low interaction regime in trickle bed reactors. Comparison of model predictions with numerous pressure drop and liquid holdup data reveals that phase interaction terms are negligible which results in a simplified model with no adjustable parameters. This model yields improved pressure drop and liquid holdup estimates for the low interaction regime. In addition, a criterion for the prediction of the trickle to pulsing flow regime transition is developed based on Kapitza's ( 1945) work on laminar film stability. This criterion compares favorably to data and to some other existing models for prediction of the trickle to pulsing flow regime transition.
A condensed review of recent advances accomplished in the development and the applications of noninvasive tomographic and velocimetric measurement techniques to multiphase flows and systems is presented. In recent years utilization of such noninvasive techniques has become widespread in many engineering disciplines that deal with systems involving two immiscible phases or more. Tomography provides concentration, holdup, or 2D or 3D density distribution of at least one component of the multiphase system, whereas velocimetry provides the dynamic features of the phase of interest such as the flow pattern, the velocity field, the 2D or 3D instantaneous movements, etc. The following review is divided into two parts. The first part summarizes progress and developments in flow imaging techniques using γ-ray and X-ray transmission tomography; X-ray radiography; neutron transmission tomography and radiography; positron emission tomography; X-ray diffraction tomography; nuclear magnetic resonance imaging; electrical capacitance tomography; optical tomography; microwave tomography; and ultrasonic tomography. The second part of the review summarizes progress and developments in the following velocimetry techniques: positron emission particle tracking; radioactive particle tracking; cinematography; laser-Doppler anemometry; particle image velocimetry; and fluorescence particle image velocimetry. The basic principles of tomography and velocimetry techniques are outlined, along with advantages and limitations inherent to each technique. The hydrodynamic and structural information yielded by these techniques is illustrated through a literature survey on their successful applications to the study of multiphase systems in such fields as particulate solids processes, fluidization engineering, porous media, pipe flows, transport within packed beds and sparged reactors, etc.
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