Both AC loss and wire cost in coil windings are critical factors for HTS AC machinery applications. We present AC loss measurement results in three HTS coil assemblies at 77 K and 65 K which have hybrid coil structure comprising one central winding (CW) and two end windings (EWs) wound with ReBCO and BSCCO wires with different self-field Ic values at 77 K. All AC loss results in the coil assemblies are hysteretic and the normalized AC losses in the coil assemblies at different temperatures can be scaled with the Ic value of the coil assemblies. The normalised results show that AC loss in a coil assembly with BSCCO CW can be reduced by using EWs wound with high Ic ReBCO wires, whilst further AC loss reduction can be achieved by replacing the BSCCO CW with ReBCO CW. The results imply a flexible hybrid coil structure is possible which considers both AC loss and wire cost in coil assemblies.
One of critical issues for HTS transformers is achieving sufficiently low AC loss in the windings. Therefore, accurate prediction of AC loss is critical for the HTS transformer applications. In this work, we present AC loss simulation results employing the H-formulation for a 1 MVA 3-Phase HTS transformer. The high voltage (HV) windings are composed of 24 double pancakes per phase wound with 4 mmwide YBCO wire. Each double pancake coil has 38 ¼ turns. The low voltage (LV) windings are 20 turn single-layer solenoid windings wound with 15/5 (15 strands of 5 mm width) Roebel cable per phase. The numerical method was first verified by comparing the numerical and experimental AC loss results for two coil assemblies composed of two and six double pancake coils (DPCs). The numerical AC loss calculated for the transformer was compared with the measured AC loss as well as the numerical result obtained using the minimum magnetic energy variation (MMEV) method. The numerical AC loss result in this work and experimental result as well as the numerical result using MMEV at the rated current agree to within 20%. Further simulations were carried out to explore the dependence of the AC loss on the gap between the turns of the LV winding. The minimum AC loss at rated current in the 1 MVA HTS transformer appears when the gap between turns is approximately 2.1 mm turn gap in the LV winding. This is due to the change of relative heights between the HV and LV windings which results in optimal radial magnetic field cancellation. The same numerical method can be applied to calculate AC loss in larger rating HTS transformers.
Power transformers using high temperature superconductor (HTS) Re-BCO coated conductor and liquid nitrogen (LN) dielectric have many potential advantages over conventional transformers. The AC loss in the windings complicates the cryogenics and reduces the efficiency, and hence it needs to be predicted in its design, usually by numerical calculations. This article presents detailed modelling of superconducting transformers with Roebel cable in the low-voltage (LV) winding and a high-voltage (HV) winding with more than 1000 turns. First, we model a 1 MVA 11 kV/415 V 3-phase transformer. The Roebel cable solenoid forming the LV winding is also analyzed as stand-alone coil. Agreement between calculations and experiments of the 1 MVA transformer supports the model validity for a larger tentative 40 MVA 110 kV/11 kV 3-phase transformer design. We found that the AC loss in each winding is much lower when it is inserted in the transformer than as stand-alone coil. The AC loss in the 1 MVA and 40 MVA transformers is dominated by the LV and HV windings, respectively. Finally, the ratio of total loss over rated power of the 40 MVA transformer is reduced below 40 % of that of the 1 MVA transformer. In conclusion, the modelling tool in this work can reliably predict the AC loss in real power applications.
AC loss in high temperature superconducting (HTS) coils affects the performance of HTS devices. Using magnetic flux diverters (MFDs) is an effective way to reduce AC loss in HTS coils. In this paper, measurement and finite element method simulation of AC loss results in a REBCO coil assembly comprising four double pancake coils with two molypermalloy-powder MFDs are presented. Both experimental and numerical results show that MFDs can significantly reduce the AC loss in the REBCO coil assembly while generating negligible loss in themselves. Further, the influence of the distance between the coil assembly and the diverters on AC loss reduction is explored. Compared with the AC loss data in the coil assembly without MFDs, over 80% AC loss reduction is achieved when the distance between the coil assembly and the diverters is at its minimum value, 2 mm. The simulation results reveal that the AC loss reduction in the coil assembly is mainly due to the reduction of the radial (perpendicular) magnetic field component to the surface of REBCO wires in the end windings of the coil assembly.
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