Latest advances in road profile sensors make the implementation of pre-emptive suspension control a viable option for production vehicles. From the control side, model predictive control (MPC) in combination with preview is a powerful solution for this application. However, the significant computational load associated with conventional implicit model predictive controllers (i-MPCs) is one of the limiting factors to the widespread industrial adoption of MPC. As an alternative, this paper proposes an explicit model predictive controller (e-MPC) for an active suspension system with preview. The MPC optimization is run offline, and the online controller is reduced to a function evaluation. To overcome the increased memory requirements, the controller uses the recently developed regionless e-MPC approach. The controller was assessed through simulations and experiments on a sport utility vehicle demonstrator with controllable hydraulic suspension actuators. For frequencies <4 Hz, the experimental results with the regionless e-MPC without preview show a ~10% reduction of the root mean square value of the vertical acceleration of the sprung mass with respect to the same vehicle with a skyhook controller. In the same frequency range, the addition of preview improves the heave and pitch acceleration performance by a further 8% to 21%.
This study addresses the development and Hardware-in-the-Loop (HiL) testing of an explicit nonlinear model predictive controller (eNMPC) for an anti-lock braking system (ABS) for passenger cars, actuated through an electro-hydraulic braking (EHB) unit. The control structure includes a compensation strategy to guard against performance degradation due to actuation dead times, identified through experimental tests. The eNMPC is run on an automotive rapid control prototyping unit, which shows its real-time capability with comfortable margin. A validated high-fidelity vehicle simulation model is used for the assessment of the ABS on a HiL rig equipped with the braking system hardware. The eNMPC is tested in 7 emergency braking scenarios, and its performance is benchmarked against a proportional integral derivative (PID) controller. The eNMPC results show: i) the control system robustness with respect to variations of tire-road friction condition and initial vehicle speed; and ii) a consistent and significant improvement of the stopping distance and wheel slip reference tracking, with respect to the vehicle with the PID ABS.
In vehicle dynamics, yaw rate control is used to improve the cornering response in steady-state and transient conditions. This can be achieved through an appropriate anti-roll moment distribution between the front and rear axles of a vehicle with controllable suspension actuators. Such control action alters the load transfer distribution, which in turn provokes a lateral tire force variation. With respect to the extensive set of papers from the literature discussing yaw rate tracking through active suspension control, this study presents: i) A detailed analysis of the effect of the load transfer on the lateral axle force and cornering stiffness; ii) A novel linearized single-track vehicle model formulation for control system design, based on the results in i); and iii) An optimizationbased routine for the design of the non-linear feedforward contribution of the control action. The resulting feedforward-feedback controller is assessed through: a) Simulations with an experimentally validated model of a vehicle with active anti-roll bars (case study 1); and b) Experimental tests on a vehicle prototype with an active suspension system (case study 2).
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