We consider the elastocapillary interaction of a liquid drop placed between two elastic beams, which are both clamped at one end to a rigid substrate. This is a simple model system relevant to the problem of surface-tension-induced collapse of flexible microchannels that has been observed in the manufacture of microelectromechanical systems (MEMS). We determine the conditions under which the beams remain separated, touch at a point, or stick along a portion of their length. Surprisingly, we show that in many circumstances multiple equilibrium states are possible. We develop a lubrication-type model for the flow of liquid out of equilibrium and thereby investigate the stability of the multiple equilibria. We demonstrate that for given material properties two stable equilibria may exist, and show via numerical solutions of the dynamic model that it is the initial state of the system that determines which stable equilibrium is ultimately reached.

In this paper we derive realistic simplified models for the high-speed drawing of glass optical fibres via the downdraw method, that capture the fluid dynamics and heat transport in the fibre via conduction, convection and radiative heating. We exploit the small aspect ratio of the fibre and the relative orders of magnitude of the dimensionless parameters that characterize the heat transfer to reduce the problem to one-or two-dimensional systems via asymptotic analysis. The resulting equations may be readily solved numerically and in many cases admit exact analytic solutions. The systematic asymptotic breakdown presented is used to elucidate the relative importance of furnace temperature profile, convection, surface radiation and conduction in each portion of the furnace and the role of each in controlling the glass temperature.The models derived predict many of the qualitative features observed in the real industrial process, such as the glass temperature profile within the furnace and the sharp transition in fibre thickness. The models thus offer a desirable route to quick scenario testing, providing valuable practical information into the dependencies of the solution on the parameters and the dominant heat-transport mechanism.

We investigate and compare the boundary conditions that are to be applied to freesurface problems involving inlet and outlets of Newtonian fluid, typically found in coating processes. The flux of fluid is a priori known at an inlet, but unknown at an outlet, where it is governed by the local behaviour near the film-forming meniscus. In the limit of vanishing capillary number Ca it is well known that the flux scales with Ca 2/3 , but this classical result is non-uniform as the contact angle approaches π. By examining this limit we find a solution that is uniformly valid for all contact angles. Furthermore, by considering the far-field behaviour of the free surface we show that there exists a critical capillary number above which the problem at an inlet becomes over-determined. The implications of this result for the modelling of coating flows are discussed.

We present a two-dimensional large-aspect-ratio model for the off-contact screen printing of a powerlaw fluid. We extend the work of White et al. (J Eng Math 54:49-70, 2005) by explicitly including the fluid/air free surface that is present beneath the screen ahead of the squeegee. In the distinguished parameter limit of greatest interest to industry, the process is quasi-steady on the time-scale of a print and can be analysed in three separate regions using the method of matched asymptotic expansions. This allows us to predict where the fluid transfers through the screen, the point at which it first makes contact with the substrate, and the amount of fluid deposited on the substrate during a print stroke. Finally, we show that using a shear-thinning fluid will decrease the amount of fluid transferred ahead of the squeegee, but increase the amount of fluid deposited on the substrate.

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