Semiconductor diodes are basic building blocks of modern computation, communications and sensing. As such, incorporating them into textile-grade fibres can increase fabric capabilities and functions, to encompass, for example, fabric-based communications or physiological monitoring. However, processing challenges have so far precluded the realization of semiconducting diodes of high quality in thermally drawn fibres. Here we demonstrate a scalable thermal drawing process of electrically connected diode fibres. We begin by constructing a macroscopic preform that hosts discrete diodes internal to the structure alongside hollow channels through which conducting copper or tungsten wires are fed. As the preform is heated and drawn into a fibre, the conducting wires approach the diodes until they make electrical contact, resulting in hundreds of diodes connected in parallel inside a single fibre. Two types of in-fibre device are realized: light-emitting and photodetecting p-i-n diodes. An inter-device spacing smaller than 20 centimetres is achieved, as well as light collimation and focusing by a lens designed in the fibre cladding. Diode fibres maintain performance throughout ten machine-wash cycles, indicating the relevance of this approach to apparel applications. To demonstrate the utility of this approach, a three-megahertz bi-directional optical communication link is established between two fabrics containing receiver-emitter fibres. Finally, heart-rate measurements with the diodes indicate their potential for implementation in all-fabric physiological-status monitoring systems. Our approach provides a path to realizing ever more sophisticated functions in fibres, presenting the prospect of a fibre 'Moore's law' analogue through the increase of device density and function in thermally drawn textile-ready fibres.
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Simultaneous 3D printing of disparate materials; metals, polymers and semiconductors with device quality interfaces and at high resolution remains challenging. Moreover, the precise placement of discrete and continuous domains to enable both device performance and electrical connectivity poses barriers to current high-speed 3D-printing approaches. Here, we report filaments with disparate materials arranged in elaborate microstructures, combined with an external adhesion promoter, to enable a wide range of topological outcomes and device-quality interfaces in 3D printed media. Filaments, structured towards light-detection, are printed into fully-connected 3D serpentine and spherical sensors capable of spatially resolving light at micron resolution across its entire centimeter-scale surface. 0-dimensional metallic microspheres generate light-emitting filaments that are printed into hierarchical 3D objects dotted with electroluminescent pixels at high device resolution of 55 µm not restricted by surface tension effects. Structured multimaterial filaments provides a path towards custom three-dimensional functional devices not realizable by existing approaches.
Crystallization of microdroplets of molten alloys could, in principle, present a number of possible morphological outcomes, depending on the symmetry of the propagating solidification front and its velocity, such as axial or spherically symmetric species segregation. However, because of thermal or constitutional supercooling, resulting droplets often only display dendritic morphologies. Here we report on the crystallization of alloyed droplets of controlled micrometer dimensions comprising silicon and germanium, leading to a number of surprising outcomes. We first produce an array of silicon−germanium particles embedded in silica, through capillary breakup of an alloy-core silica-cladding fiber. Heating and subsequent controlled cooling of individual particles with a two-wavelength laser setup allows us to realize two different morphologies, the first being a silicon−germanium compositionally segregated Janus particle oriented with respect to the illumination axis and the second being a sphere made of dendrites of germanium in silicon. Gigapascal-level compressive stresses are measured within pure silicon solidified in silica as a direct consequence of volume-constrained solidification of a material undergoing anomalous expansion. The ability to generate microspheres with controlled morphology and unusual stresses could pave the way toward advanced integrated in-fiber electronic or optoelectronic devices. multimaterial fibers | microparticles | confined solidification | silicon−germanium spheres | stressed silicon C ontrolling the microstructure or state of stress of microparticles and nanoparticles is often key to attaining the desired properties for a specific application (1-5); however, the ability to do so is strongly limited by the synthesis method. For instance, nonspherically symmetric distributions of inorganic materials are difficult to achieve from bottom-up approaches (4-7). Likewise, controlling the state of stress or strain of semiconductor particles is challenging in unconstrained nucleation-and-growth synthesis methods. However, Janus particles of silicon−germanium (SiGe) could potentially find applications as microswimmers or nanoswimmers owing to asymmetric absorption properties (8), as well as in infrared photodetectors or solar cells for increased infrared absorption (9). Stressed silicon particles, on the other hand, could be used for bandgap tunability in photonic or optoelectronic devices (10-12).In the past few years, thermally drawn multimaterial fibers have emerged as a unique platform for top-down scalable fabrication of microparticles to nanoparticles over a broad range of materials, through controlled in-fiber capillary breakup of the fiber components (13-15). In the case of polymers or chalcogenide glasses, structural control of the particle can be achieved by constructing complex cores at the preform level, which is later broken up in the fiber state to form structured particles (13). However, in the case of traditional semiconductor materials such as silicon and germanium, the same...
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