No abstract

Hybrid additive manufacturing (hybrid-AM) has described hybrid processes and machines as well as multimaterial, multistructural, and multifunctional printing. The capabilities afforded by hybrid-AM are rewriting the design rules for materials and adding a new dimension in the design for additive manufacturing (AM) paradigm. This work primarily focuses on defining hybrid-AM in relation to hybrid manufacturing (HM) and classifying hybrid-AM processes. Hybrid-AM machines, materials, structures, and function are also discussed. Hybrid-AM processes are defined as the use of AM with one or more secondary processes or energy sources that are fully coupled and synergistically affect part quality, functionality, and/or process performance. Historically, defining HM processes centered on process improvement rather than improvements to part quality or performance; however, the primary goal for the majority of hybrid-AM processes is to improve part quality and part performance rather than improve processing. Hybrid-AM processes are typically a cyclic process chain and are distinguished from postprocessing operations that do not meet the fully coupled criterion. Secondary processes and energy sources include subtractive and transformative manufacturing technologies, such as machining, remelting, peening, rolling, and friction stir processing (FSP). As interest in hybrid-AM grows, new economic and sustainability tools are needed as well as sensing technologies that better facilitate hybrid processing. Hybrid-AM has ushered in the next evolutionary step in AM and has the potential to profoundly change the way goods are manufactured.

With the rapid iteration of portable electronics and electric vehicles, developing high-capacity batteries with ultra-fast charging capability has become a holy grail. Here we report rechargeable aluminum-ion batteries capable of reaching a high specific capacity of 200 mAh g−1. When liquid metal is further used to lower the energy barrier from the anode, fastest charging rate of 104 C (duration of 0.35 s to reach a full capacity) and 500% more specific capacity under high-rate conditions are achieved. Phase boundaries from the active anode are believed to encourage a high-flux charge transfer through the electric double layers. As a result, cationic layers inside the electric double layers responded with a swift change in molecular conformation, but anionic layers adopted a polymer-like configuration to facilitate the change in composition.

No abstract

No abstract