The proof of concept of a novel in-line real impactor (IRI) for preseparation of large particles in ambient inlets was demonstrated with a 1,250 L/min design. Numerical simulations predicted a cutpoint Stokes number 0.3 for a ratio of jet-to-plate spacing to jet width (S/W) of 2.0 and 0.5 for a ratio of 4.0. This variation in cutpoint Stokes number allows minor adjustments in cutpoint for a given device size. Experimental benchmark tests support the prediction of a shift in cutpoint with S/W. Inlet systems with flow rates of 100 and 400 L/min were designed by Stokes scaling of the 1,250 L/min IRI and integrating the lower flow devices with an existing inlet aspiration section and an insect screen. Experiments with the inlet system were conducted in a wind tunnel with particles from 3 to 20 µm aerodynamic diameter (AD) and wind speeds of 2, 8, and 24 km/h. A nominal cutpoint of approximately 11 µm AD was selected to accommodate bioaerosol sampling needs, and the wind tunnel results showed the average cutpoints of the 100 and 400 L/min inlet systems at the three wind speeds were 11.2 and 11.6 µm AD, respectively. Stand-alone tests with the 100 and 400 L/min IRIs were conducted where dry dusts (Arizona road dust/fine and coarse) were impacted on three types of collection surfaces (dry, grease-coated, and oil-soaked porous surfaces) to characterize solid particle carryover. The oil-soaked porous media allowed the least carryover of large solid particles.
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