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The harvesting of the microalgae Scenedesmus species using a 200 L pilot-scale microfiltration system was investigated and critically assessed. The energy requirement was determined and correlated to the different operating parameters, such as transmembrane pressure (ΔP), membrane area, temperature, and initial biomass concentration. A filtration model was developed and showed a strong correlation with experimental data up to 20.0 g of dry cell weight (DCW)/L. The non-optimized filtration system had an energy requirement of 2.23 kWh/m(3) with an associated cost of $0.282/kg of microalgae. The investigation into the influence of the operating parameters and scale-up effects showed that the energy requirement could be substantially reduced to 0.90 kWh/m(3) and $0.058/kg of microalgae harvested. Maintenance costs associated with cleaning were estimated to be 0.23 kWh or $0.029/batch of microalgae processed. Dependent upon the operating conditions, harvesting may represent 6-45% of the energy embedded in the microalgae with a carbon footprint of 0.74-1.67 kg of CO2/kg of microalgae. Microfiltration was demonstrated to be a feasible microalgae harvesting technology allowing for more than 99% volume reduction. The energy requirement and associated carbon footprint of microalgae harvesting reported here do not forfeit the need for an industrial-scale study; however, the information provided presents a more realistic approximation than the literature reported to date.

The fractionation of nitrogen (as ammonia/ammonium) and phosphorus (as phosphate ions) present in the dairy manure digestate was investigated using a nanofiltration membrane NF270. The filtration and separation efficiencies were correlated to pH across the range 3 < pH < 11. Filtration at pH 11 enabled higher permeate flux of 125-150 LMH at 20 bar, however rejection of ammonia was high at 30-36% and phosphate was 96.4-97.2%. At pH 3 and pH 7, electrostatic charge effects led to higher permeation of ammonium and thus more efficient separation of nitrogen. The rejection of phosphorus was relatively constant at any given pH and determined as 83% at pH 3, 97% at pH 7 and 95% at pH 11. The fractionation of nitrogen and phosphorus from complex aqueous solutions was demonstrated to be highly dependent on the charge of the membrane and ionic speciation. Solutions rich in nitrogen (as ammonia/ammonium) were obtained with almost no phosphorus present (<1 ppm) whilst the purification of the PO4-P was achieved by series of diafiltration (DF) operations which further separated the nitrogen. The separation of nutrients benefited from an advantageous membrane process with potential added value for a wide range of industries. The analysis of the process economics for a membrane based plant illustrates that the recovery of nutrients, particularly NH3-N, may be commercially feasible when compared to manufactured anhydrous NH3.