No abstract

Small-diameter (ca. 0.7 nm) single-wall carbon nanotubes are predicted to display enhanced reactivity relative to larger-diameter nanotubes due to increased curvature strain. The derivatization of these small-diameter nanotubes via electrochemical reduction of a variety of aryl diazonium salts is described. The estimated degree of functionalization is as high as one out of every 20 carbons in the nanotubes bearing a functionalized moiety. The functionalizing moieties can be removed by heating in an argon atmosphere. Nanotubes derivatized with a 4-tert-butylbenzene moiety were found to possess significantly improved solubility in organic solvents. Functionalization of the nanotubes with a molecular system that has exhibited switching and memory behavior is shown. This represents the marriage of wire-like nanotubes with molecular electronic devices.

A purification method has been developed that provides for the removal of metal catalysts and impurity carbon from laser-oven-grown single-wall carbon nanotube (SWNT) material. The oxidation rate of SWNTs in air at elevated temperatures is correlated to the metal content of the sample. Sample purity is documented with SEM, TEM, electron microprobe analysis, Raman, and UV-vis-near-IR. We also note that the relative intensity of the electronic transitions in the near-infrared to the continuum absorption at 400 nm in the UV serves as a useful monitor of the perturbation of the sidewall π-electron density of SWNTs due to sidewall substitution and/or oxidation.

The solubility of small diameter single-wall carbon nanotubes in several organic solvents is described, and characterization in 1,2-dichlorobenzene is reported.

Single-walled nanotubes (SWNTs) produced by plasma laser vaporization (PLV) and containing oxidized surface functional groups have been studied for the first time with NEXAFS. Comparisons are made to SWNTs made by catalytic synthesis over Fe particles in high-pressure CO, called HiPco material. The results indicate that the acid purification and cutting of single-walled nanotubes with either HNO3/H2SO4 or H2O2/H2SO4 mixtures produces the oxidized groups (O/C = 5.5-6.7%), which exhibit both pi*(CO) and sigma*(CO) C K-edge NEXAFS resonances. This indicates that both carbonyl (C=O) and ether C-O-C functionalities are present. Upon heating in a vacuum to 500-600 K, the pi*(CO) resonances are observed to decrease in intensity; on heating to 1073 K, the sigma*(CO) resonances disappear as the C-O-C functional groups are decomposed. Raman spectral measurements indicate that the basic tubular structure of the SWNTs is not perturbed by heating to 1073 K, based on the invariance of the ring breathing modes upon heating. The NEXAFS studies agree well with infrared studies which show that carboxylic acid groups are thermally destroyed first, followed by the more difficult destruction of ether and quinone groups. Single-walled nanotubes produced by the HiPco process, and not treated with oxidizing acids, exhibit an O/C ratio of 1.9% and do not exhibit either pi*(CO) or sigma*(CO) resonances at the detection limit of NEXAFS. It is shown that heating (to 1073 K) of the PLV-SWNTs containing the functional groups produces C K-edge NEXAFS spectra very similar to those seen for the HiPco material. The NEXAFS spectra are calibrated against spectra measured for a number of fused-ring aromatic hydrocarbon molecules containing various types of oxidized functional groups present on the oxidized SWNTs.

Single-walled carbon nanotubes have been synthesized by the catalytic decomposition of both carbon monoxide and ethylene over a supported metal catalyst known to produce larger multi-walled nanotubes. Under certain conditions, there is no termination of nanotube growth, and production appears to be limited only by the diffusion of reactant gas through the product nanotube mat that covers the catalyst The present invention concerns a catalyst-substrate system which promotes the growth of nanotubes that are predominantly single-walled tubes in a specific size range, rather than the large irregular-sized multi-walled carbon fibrils that are known to grow from supported catalysts. With development of the supported catalyst system to provide an effective means for production of single-wall nanotubes, and further development of the catalyst geometry to overcome the diffusion limitation, the present invention will allow bulk catalytic production of predominantly single-wall carbon nanotubes from metal catalysts located on a catalyst supporting surface.

The population of valence-band electronic states of single-walled carbon nanotubes (SWCNTs) was tuned electrochemically in acetonitrile electrolyte solution. In dry and oxygen-free solution, the electrochemistry of SWCNTs is controlled by capacitive charging. Reversible changes of intensity and frequency of the Raman spectra can be monitored during cyclic voltammetry at low scan rates. Electrochemical charging of SWCNTs can be also traced via reversible bleaching of the electronic transitions in the vis-NIR region. An aprotic medium offers a broader electrochemical window for tuning of electronic properties of SWCNTs. Electrochemical charging of SWCNTs in an aprotic electrolyte solution allows easy and precise control of the electronic structure of SWCNTs. In addition to commercial SWCNTs, a material made from gas-phase catalytic decomposition of CO by the HiPco process was also studied. Selective quenching of vis-NIR and Raman spectra is a useful tool to the analysis of tubes of varying diameter and helicity.

We have demonstrated large-scale production ͑10 g/day͒ of high-purity carbon single-walled nanotubes ͑SWNTs͒ using a gas-phase chemical-vapor-deposition process we call the HiPco process. SWNTs grow in high-pressure ͑30-50 atm͒, high-temperature ͑900-1100°C͒ flowing CO on catalytic clusters of iron. The clusters are formed in situ: Fe is added to the gas flow in the form of Fe͑CO͒ 5. Upon heating, the Fe͑CO͒ 5 decomposes and the iron atoms condense into clusters. These clusters serve as catalytic particles upon which SWNT nucleate and grow ͑in the gas phase͒ via CO disproportionation: COϩCO⇒CO 2 ϩC͑SWNT͒. SWNT material of up to 97 mol % purity has been produced at rates of up to 450 mg/h. The HiPco process has been studied and optimized with respect to a number of process parameters including temperature, pressure, and catalyst concentration. The behavior of the SWNT yield with respect to various parameters sheds light on the processes that currently limit SWNT production, and suggests ways that the production rate can be increased still further.