Heating, ventilating and air conditioning (HVAC) system is one of the major sources for the vehicle noise and vibration, which subsequently contribute to the bad acoustical environment. The components of the HVAC system can produce a significant level of vibration during the operation and contributed to an unwanted noise. As the vibration of HVAC components get worse, it will be transferred to other components and excites the natural frequencies of the HVAC system. Natural frequencies of the components are depending on the mass and stiffness of the HVAC components and the value can been modify using these two parameters. This study is focusing on the specific type of HVAC noise and vibration problem and the counter measure has been perform by implementing the structural dynamic modification (SDM) method to the air conditioning (AC) pipe. The lab-scale of the vehicle HVAC system is set up to represent the actual HVAC system with the real vehicle operation. Noise and vibration of the HVAC system in the system level are measured and compared. From this data, the Dynamic Vibration Absorber (DVA) is designed and applied at the AC pipe of the HVAC system. The result shows that, the natural frequency of the AC pipe can be shifted which resulting a wide effective frequency range of 100-500 Hz. The effect of DVA on the HVAC system is observed during operation whereby a significant vibration attenuation has been achieved for operating frequency range of 100-300 Hz.
The power train efficiency of fuel cell vehicles (FCV) can be enhanced by improving the hydrogen energy utilization. Based on a mini FCV running on a 2 kW open-cathode Polymer Electrolyte Membrane (PEM) fuel cell, a waste heat recovery system design needs to be developed as an approach towards higher energy efficiency. The novelty of the system is on the integration of thermoelectric generator technology with hydrogen preheating process for a combined heat and power output. This manuscript presents the proposed integrated heat regenerator (IHR) designs, analysed using numerical computational modelling. Three IHR designs were proposed where the main design criteria are (i) a minimum of 10oC hydrogen preheating degree, and (ii) non-parasitic active cooling for the Thermoelectric generator (TEG) cells. Three design concepts were studied to identify its design and performance limitations. The numerical results were validated with theoretical modelling analysis for hydrogen exit temperatures and TEG surface temperatures. The analysis on predicted fuel cell power enhancement, TEG power generation and waste heat utilization were performed by relating the temperature profiles of the hydrogen reactant and TEG surfaces to fuel cell reaction models and TEG power relationships. A compact IHR design that produced 7.7 to 8 % total power enhancement and suitable in size for a mini FCV was identified for future development works
The automotive heating and ventilating air condition (HVAC) system, when vibrating, can generate various types of noises such as humming, hissing, clicking and air-rushes. These noises can be characterised to determine their root causes. In this study, the humming-type noise is taken into consideration whereby the noise and vibration characteristics are measured from various HVAC components such as power steering pump, compressor and air conditional pipe. Four types of measurement sensors were used in this study - tachometer for rpm tracking; accelerometer for the vibration microphone for the noise; and sound camera for the visualization measurement. Two types of operating conditions were taken into consideration - they were “idle” (850 rpm) and “running” (850-1400 rpm) conditions. A constant blower speed was applied for both conditions. The result shows that the humming noises can be determined at the frequency range of 300-350 Hz and 150-250 Hz for both idle and running conditions, respectively. The vibration of the power steering pump shows the worst acceleration of 1.8 m/s2 at the frequency range of 150-250 Hz, compared to the compressor and air conditional pipe. This result was validated with the 3D colour order and sound camera analyses, in which the humming noise colour mapping shows dominance in this frequency range.
In this study, the characteristics of clicking-type noise and vibration occurring in the automotive heating, ventilation and air conditional (HVAC) systems are investigated. A lab-scale model of HVAC system is developed, and validation is carried out with a vehicle system. A fixed blower speed of 1 (at an airflow of 2.53 m/s) with alternated air conditional (AC) was implied in this study. Three different sensors namely as tachometer, accelerometer, and microphone were used to measure and prove the existing noise in the HVAC system. The study inferred that the compressor contributed significantly to the total vibration and noise in the HVAC system. Other components such as AC pipe, evaporator, and thermal expansion valve (TXV) also contributed to a slight extent. The clicking noise was observed in the operating frequency range of 200 ~ 300 Hz. This noise and vibration issues are partly influenced by the running conditions of the AC and the effect was significant when the AC was turned on. The validation of the findings in the model shows a good agreement with the results obtained in the vehicle system, whereby the clicking noise and vibration can be observed at a similar frequency range.
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