The
electrocatalytic C–N coupling for one-step urea synthesis
under ambient conditions serves as the promising alternative to the
traditional urea synthetic protocol. However, the hydrogenation of
intermediate species hinders the efficient urea synthesis. Herein,
the oxygen vacancy-enriched CeO2 was demonstrated as the
efficient electrocatalyst with the stabilization of the crucial intermediate
of *NO via inserting into vacant sites, which is
conducive to the subsequent C–N coupling process rather than
protonation, whereas the poor selectivity of C–N coupling with
protonation was observed on the vacancy-deficient catalyst. The oxygen
vacancy-mediated selective C–N coupling was distinguished and
validated by the in situ sum frequency generation
spectroscopy. The introduction of oxygen vacancies tailors the common
catalyst carrier into an efficient electrocatalyst with a high urea
yield rate of 943.6 mg h–1 g–1, superior than that of partial noble-metal-based electrocatalysts.
This work provides novel insights into the catalyst design and developments
of coupling systems.
Electrocatalytic urea synthesis emerged as the promising alternative of Haber–Bosch process and industrial urea synthetic protocol. Here, we report that a diatomic catalyst with bonded Fe–Ni pairs can significantly improve the efficiency of electrochemical urea synthesis. Compared with isolated diatomic and single-atom catalysts, the bonded Fe–Ni pairs act as the efficient sites for coordinated adsorption and activation of multiple reactants, enhancing the crucial C–N coupling thermodynamically and kinetically. The performance for urea synthesis up to an order of magnitude higher than those of single-atom and isolated diatomic electrocatalysts, a high urea yield rate of 20.2 mmol h−1 g−1 with corresponding Faradaic efficiency of 17.8% has been successfully achieved. A total Faradaic efficiency of about 100% for the formation of value-added urea, CO, and NH3 was realized. This work presents an insight into synergistic catalysis towards sustainable urea synthesis via identifying and tailoring the atomic site configurations.
Electrocatalytic CN coupling between carbon dioxide and nitrate has emerged to meet the comprehensive demands of carbon footprint closing, valorization of waste, and sustainable manufacture of urea. However, the identification of catalytic active sites and the design of efficient electrocatalysts remain a challenge. Herein, the synthesis of urea catalyzed by copper single atoms decorated on a CeO2 support (denoted as Cu1–CeO2) is reported. The catalyst exhibits an average urea yield rate of 52.84 mmol h−1 gcat.−1 at −1.6 V versus reversible hydrogen electrode. Operando X‐ray absorption spectra demonstrate the reconstitution of copper single atoms (Cu1) to clusters (Cu4) during electrolysis. These electrochemically reconstituted Cu4 clusters are real active sites for electrocatalytic urea synthesis. Favorable CN coupling reactions and urea formation on Cu4 are validated using operando synchrotron‐radiation Fourier transform infrared spectroscopy and theoretical calculations. Dynamic and reversible transformations of clusters to single‐atom configurations occur when the applied potential is switched to an open‐circuit potential, endowing the catalyst with superior structural and electrochemical stabilities.
Synthesis of cyclohexanone oxime via the cyclohexanone-hydroxylamine process is widespread in the caprolactam industry, which is an upstream industry for nylon-6 production. However, there are two shortcomings in this process, harsh reaction conditions and the potential danger posed by explosive hydroxylamine. In this study, we presented a direct electrosynthesis of cyclohexanone oxime using nitrogen oxides and cyclohexanone, which eliminated the usage of hydroxylamine and demonstrated a green production of caprolactam. With the Fe electrocatalysts, a production rate of 55.9 g h À 1 g cat À 1 can be achieved in a flow cell with almost 100 % yield of cyclohexanone oxime. The high efficiency was attributed to their ability of accumulating adsorbed hydroxylamine and cyclohexanone. This study provides a theoretical basis for electrocatalyst design for CÀ N coupling reactions and illuminates the tantalizing possibility to upgrade the caprolactam industry towards safety and sustainability.
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