This study describes the synthesis and characterization
of a new supported bentonite catalyst prepared by the two-step modification
of Na-bentonite. In the first step, Na-bentonite is modified with
cetyl pyridinium bromide (CPB) to give a monolayer bentonite (CP-bentonite)
in which surfactant ions are adsorbed by cation exchange with the
counterions of bentonite. This gives a disordered liquid-like monolayer
arrangement of alkyl chains within the gallery. This monolayer bentonite
is then treated with the second generation of an amidoamine cascade
known as 3,3′-(dodecylazanediyl)bis(N-(2-(2,3,3′-(dodecylazanediyl)bis(N-(2-(2-aminoethyl(2-hydroxybenzenimine))ethyl)propanamide)
(DAEP), which has a long aliphatic tail (C12) and a hydrophilic
head, to form a modified bilayer bentonite (Ben-DAEP-modified). The
solid/liquid interface layer of this architecturally designed bentonite
(Ben-DAEP-modified) was used as a pincer-type ligand for the synthesis
of a new host–guest catalyst by immobilization of Co, Mn, or
Co/Mn on it. The structure, specific surface area, and porosity of
bentonite are significantly altered by the incorporation of nanoparticles.
The resulting solid catalysts were characterized by UV–vis,
Fourier transform infrared (FT-IR), inductively coupled plasma (ICP),
scanning electron microscopy (SEM), N2 adsorption, and
transmission electron microscopy (TEM) techniques. The oxidation of p-xylene produces five products: 4-methyl benzaldehyde,
4-methyl benzoic acid, 1,4-benzene dialdehyde, 4-carboxybenzaldehyde,
and 1,4-benzenedioic acid. The reaction conditions for oxidation of p-xylene were optimized by varying the temperature, pressure,
amount of catalyst, time, and catalyst-to-oxidant ratio. The optimum
conditions for oxidation of p-xylene to 1,4-benzenedioic
acid (terephthalic acid) were 0.15 g of Ben-DAEP-modified-Co/Mn (Co/Mn
with a ratio of 10/1), 190 °C, 3% of Br– as
promoter, 17 atm, and 3 h.