In 2 O 3 has recently emerged as a promising catalyst for methanol synthesis from CO 2 . In this work, we present the promotional effect of Pd on this catalyst and investigate structure−performance relationships using in situ X-ray spectroscopy, ex situ characterization, and microkinetic modeling. Catalysts were synthesized with varying In:Pd ratios (1:0, 2:1, 1:1, 1:2, 0:1) and tested for methanol synthesis from CO 2 /H 2 at 40 bar and 300 °C. In:Pd(2:1)/SiO 2 shows the highest activity (5.1 μmol MeOH/g InPd s) and selectivity toward methanol (61%). While all bimetallic catalysts had enhanced catalytic performance, characterization reveals methanol synthesis was maximized when the catalyst contained both In−Pd intermetallic compounds and an indium oxide phase. Experimental results and density functional theory suggest the active phase arises from a synergy between the indium oxide phase and a bimetallic In−Pd particle with a surface enrichment of indium. We show that the promotion observed in the In−Pd system is extendable to non precious metal containing binary systems, in particular In−Ni, which displayed similar composition−activity trends to the In−Pd system. Both palladium and nickel were found to form bimetallic catalysts with enhanced methanol activity and selectivity relative to that of indium oxide.
We demonstrate the translation of a low cost, non-precious metal cobalt phosphide (CoP) catalyst from 1 cm 2 lab-scale experiments to a commercial-scale 86 cm 2 polymer electrolyte membrane (PEM) electrolyser. A 2-step bulk synthesis was adopted to produce CoP on a high surface area carbon support that was readily integrated into an industrial PEM electrolyser fabrication process. The performance of the CoP was compared head-to-head with a platinum-based PEM under the same operating conditions (400 psi, 50 °C). CoP was found to be active and stable, operating at 1.86 A.cm-2 for >1700 hours of continuous hydrogen production while providing substantial material cost savings relative to platinum. This work illustrates a potential pathway for non-precious hydrogen evolution catalysts developed in past decades to translate to commercial applications.
Ru-based oxygen evolution reaction (OER) catalysts show significant promise for efficient water electrolysis, but rapid degradation poses a major challenge for commercial applications. In this work, we explore several Ru-based pyrochlores (A 2 Ru 2 O 7 , A = Y, Nd, Gd, Bi) as OER catalysts and demonstrate improved activity and stability of catalytic Ru sites relative to RuO 2 . Furthermore, we combine complementary experimental and theoretical analysis to understand how the A-site element impacts activity and stability under acidic OER conditions. Amongst the A 2 Ru 2 O 7 studied herein, we find that a longer Ru-O bond and a weaker interaction of the Ru 4d and O 2p orbitals compared to RuO 2 results in enhanced initial activity. We observe that the OER activity of the catalysts changes over time and is accompanied by both A-site and Ru dissolution at different relative rates depending on the identity of the A-site. Pourbaix diagrams constructed using density functional theory (DFT) calculations reveal a driving force for this experimentally observed dissolution, indicating that all compositions studied herein are thermodynamically unstable in acidic OER conditions. Theoretical activity predictions show consistent trends between A-site cation leaching and OER activity. These trends coupled with Bader charge analysis suggest that dissolution exposes highly oxidized Ru sites that exhibit enhanced activity. Overall, using the stability number (mol O 2 evolved /mol Ru dissolved ) as a comparative metric, the A 2 Ru 2 O 7 materials studied in this work show substantially greater stability than a standard RuO 2 and commensurate stability to some Ir mixed metal oxides. The insights described herein provide a path to further enhance Ru catalyst activity and durability, ultimately improving the efficiency of water electrolyzers.
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