Mean-field methods are a common procedure for characterizing random heterogeneous materials. However, they typically provide only mean stresses and strains, which do not always allow predictions of failure in the phases since exact localization of these stresses and strains requires exact microscopic knowledge of the microstructures involved, which is generally not available. In this work, the maximum entropy method pioneered by Kreher and Pompe (Internal Stresses in Heterogeneous Solids, Physical Research, vol. 9, 1989) is used for estimating one-point probability distributions of local stresses and strains for various classes of materials without requiring microstructural information beyond the volume fractions. This approach yields analytical formulae for mean values and variances of stresses or strains of general heterogeneous linear thermoelastic materials as well as various special cases of this material class. Of these, the formulae for discrete-phase materials and the formulae for polycrystals in terms of their orientation distribution functions are novel. To illustrate the theory, a parametric study based on Al-Al2O3 composites is performed. Polycrystalline copper is considered as an additional example. Through comparison with full-field simulations, the method is found to be particularly suited for polycrystals and materials with elastic contrasts of up to 5. We see that, for increasing contrast, the dependence of our estimates on the particular microstructures is increasing, as well.
Multi-phase materials often times consist of constituents with high contrasts in phase-specific mechanical properties. Here, even after homogeneous plastic deformation phase-specific residual stresses develop that may affect the components behaviour in service. For numerical simulation of phase-specific residual stresses, knowledge of the particular phase-specific strain hardening behaviour is essential. In this study, the strain hardening of ferrite and austenite in cold rolled duplex stainless steel of type X2CrNiN23-4 is investigated. By means of X-ray diffraction, the phase-specific load partitioning and residual stress evolution are analysed for uniaxial load application in three directions within the sheets plane, taking into account the sheet metals phase specific anisotropy. In order to assess the necessity for experimental determination of anisotropic phase specific behaviour, the strain hardening parameters, derived from only one loading direction, are implemented in a mean-field approach for prediction of phase-specific stresses. A simplified simulation approach is applied that only considers macroscopic plastic anisotropy and results are compared to experimental findings. For all investigated loading directions, it was observed that austenite is the high-strength phase. This load partitioning behaviour was confirmed by the evolution of phase-specific residual stresses as a result of uniaxial elasto-plastic loading. With the simplified and fast numerical approach, satisfying results for prediction of anisotropic phase-specific (residual) stresses are obtained.
Austenite–ferrite duplex steels generally consist of two differently textured polycrystalline phases with different glide mechanisms. For estimating the effective mechanical behavior of heterogeneous materials, there exist well established approaches, two of which are the classes of mean-field and full-field methods. In this work, the local fields resulting from these different approaches are compared using analytical calculations and full-field simulations. Duplex steels of various textures measured using X-ray diffraction are considered. Special emphasis is given to the influence of the crystallographic texture on the stress and strain distributions.
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