Predicting the energy dissipation associated with contact of underplatform dampers remains a critical challenge in turbomachinery blade and friction damper design. Typical turbomachinery blade forced vibration response analyses rely on reduced order models and simplified nonlinear codes to predict blade vibration characteristics in a computationally tractable manner. Recent research has focused on both the model reduction process and simulation of the contact dynamics. This paper proposes two academic turbine blade geometries with coupled underplatform dampers as vehicles by which these model reduction and forced response simulation techniques may be compared. The blades correspond to two types of freestanding turbine blades and demonstrate the same qualitative behavior as more complex industry geometries. The blade geometries are fully described here and analyzed using the same procedure as used for an industry-specific blade. Standard results are presented in terms of resonance frequency, amplitude, and damping across a range of aerodynamic excitation. In addition, the predicted blade vibration characteristics are examined under variations in the contact interface: friction coefficient, damper / platform surface roughness, and damper mass, with relative sensitivities to each term generated. Finally, the effect of the number of modes retained in the reduced order model is studied to uncover patterns of convergence as well as to provide additional sets of standard data for comparison with other model reduction and forced response simulation methods.
A major concern for new generations of large turbine blades is forced and self-excited (flutter) vibrations, which can cause high-cycle fatigue (HCF). The design of friction joints is a commonly applied strategy for systematic reduction of resonance amplitudes at critical operational conditions. In this paper, the influence of geometric blade design parameters onto the damped system response is investigated for direct snubber coupling. A simplified turbine blade geometry is parametrized and a well-proven reduced-order model for turbine blade dynamics under friction damping is integrated into a 3D finite element tool-chain. The developed process is then used in combination with surrogate modeling to predict the effect of geometric design parameters onto the vibrational characteristics. As such, main and interaction effects of design variables onto static normal contact force and resonance amplitudes are determined for a critical first bending mode. Parameters were found to influence the static normal contact force based on their effect on elasticity of the snubber, torsional stiffness of the airfoil and free blade untwist. The results lead to the conclusion that geometric design parameters mainly affect the resonance amplitude equivalent to their influence on static normal contact force in the friction joint. However, it is demonstrated that geometric airfoil parameters influence blade stiffness and are significantly changing the respective mode shapes, which can lead to lower resonance amplitudes despite an increase in static contact loads. Finally, an evolutionary optimization is carried out and novel design guidelines for snubbered blades with friction damping are formulated.
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