A successful integration of two independent phases with good adhesion is imperative for effective translation of superior carbon nanofiber filler properties into a physically superior carbon nanocomposite. Carbon nanofibers were subjected to electrochemical oxidation in 0.1 M nitric acid for varying times. The strength of adhesion between the nanofiber and an epoxy matrix was characterized by flexural strength and modulus. The surface functional groups formed and their concentration of nanofibers showed a dependence on the degree of oxidation. The addition of chemical functional groups on the nanofiber surface allows them to physically and chemically adhere to the continuous resin matrix. The chemical interaction with the continuous epoxy matrix results in the creation of an interphase region. The ability to chemically and physically interact with the epoxy region is beneficial to the mechanical properties of a carbon nanocomposite. A tailored degree of surface functionalization was found to increase adhesion to the matrix and increase flexural modulus.

The definition of a nanocomposite material has broadened significantly to encompass a large variety of systems made of dissimilar components and mixed at the nanometer scale. The properties of nanocomposite materials also depend on the morphology, crystallinity, and interfacial characteristics of the individual constituents. In the current work, vapor-grown carbon nanofibers were subjected to varying heat-treatment temperatures. The strength of adhesion between the nanofiber and an epoxy (thermoset) matrix was characterized by the flexural strength and modulus. Heat treatment to 1800 • C demonstrated maximum improvement in mechanical properties over that of the neat resin, while heat-treatment to higher temperatures demonstrated a slight decrease in mechanical properties likely due to the elimination of potential bonding sites caused by the elimination of the truncated edges of the graphene layers. Both the electrical and thermal properties of the resulting nanocomposites increased in conjunction with the increasing heat-treatment temperature.