No abstract

Class C fly ash is a coal combustion product from lignite or subbituminous coal obtained as a result of the power generation process. In recent years, efforts were taken to incorporate self-cementing fly ash into fulldepth reclaimed (FDR) material to improve the structural capacity of asphalt pavement base layers. In this study, existing asphalt pavement in County Trunk Highway (CTH) "JK" in Waukesha County, Wisconsin, was pulverized in place and mixed with fly ash and water to function as a base course. To evaluate the contribution of fly ash to the structural performance of the pavement, nondestructive deflection tests were performed with a KUAB 2m falling weight deflectometer on the outer wheelpath 4 days and 1 year after construction. The modulus of fly ash- stabilized FDR base course increased by 49% 1 year after construction. The structural capacity of the fly ash-stabilized FDR base course in CTH JK also has increased significantly as it ages, because of the pozzolanic reaction. The results of this study indicate that the FDR mixes with selfcementing fly ash may provide an economical method of recycling flexible pavements and reduce the need for expensive new granular base courses for road reconstruction.

Class C fly ash is a coal combustion product from lignite or subbituminous coal obtained as a result of the power generation process. In recent years, efforts have been made to incorporate self-cementing fly ash into cold in-place recycled (CIR) asphalt material to improve the structural capacity of asphalt pavement base layers. In this study, asphalt pavements in County Trunk Highway JK in Waukesha County, Wisconsin, were pulverized in place and mixed with fly ash and water to function as a base course. To evaluate the contribution of fly ash to the pavement’s structural performance, nondestructive deflection tests were performed with a KUAB 2m-FWD falling weight deflectometer (FWD) on the outer wheelpath right after construction. The MICHBACK program was used to backcalculate the material properties of pavement layers from FWD measurements of deflection. The average moduli of the materials in the hot-mix asphalt layer, fly ash–stabilized base course, and subgrade were backcalculated. The structural capacity and structural number were also obtained from FWD test data. The structural coefficient of 0.16 was obtained for the fly ash–stabilized base course in the highway. The results of FWD testing indicate that CIR stabilization with self-cementing fly ash is an economical method of recycling flexible pavements and eliminates the need for expensive new granular base courses for road reconstruction.

This research was undertaken to evaluate the performance of foundry by-products in concrete and masonry products. Two series of experiments were carried out. The first series of experiments were directed toward the use of an air-cooled foundry slag in concrete as a partial replacement of coarse aggregate. The second series of work involved the use of foundry sand as a partial replacement of fine aggregate for making masonry blocks and paving stones. The first series of tests were carried out to evaluate the performance characteristics of a foundry slag concrete under laboratory conditions. A reference concrete without foundry slag was proportioned to obtain 28-day compressive strength of 6000 psi. Two other mixtures containing 50 and 100% foundry slag as a replacement of regular aggregate were also proportioned. The 100% slag mixture showed compressive strength comparable to the reference mixture. However, the modulus of elasticity of concrete containing 100% slag was higher than the reference concrete.