The objective of this work is to present the numerical simulation of the air-bending process of DC01 steel. There are plenty of works concerned with assessing the springback phenomenon in the bending process also using anisotropic material models (Hill’s model is widely used). However, very few recent publications are concerned about the fatigue life assessment of bent products. As ensuring the proper fatigue resistance of products is vital for increasing safety and widening the service intervals there is certainly a need to perform investigations in this field. In this work, the air bending simulation of anisotropic DC01 steel with the usage of Barlat’s plastic anisotropy model was presented. Together with springback analysis and the equivalent plastic strain cumulation during incremental bending. Strain cumulation is believed to be an important factor in predicting fatigue life. It was shown that the strain development rate depends on the bending process parameters, especially from the bending line orientation to the sheet rolling direction.
This paper presents the FEM analysis of V-die bending process of the zinc plated DC01 steel. The process is analyzed in terms of maximal plastic strain, and the reaction force on the punch. An analysis of the spring-back phenomenon has also been conducted. This paper shows the model preparation process as well as the achieved results and their interpretation.
The paper presents the modeling and analysis algorithm as well as the results of simulation tests with the use of FEM of the process of punching aluminum sheets used for casings. The first part presents the results enabling the correct selection of the die clearance on production lines depending on the thickness of the sheet metal. The second shows how to prepare the punch geometry in the FEM environment, taking into account the typical defects that occur as the work cycles increase. Thanks to this, it was possible to determine their influence on the state of stresses and deformations as well as the quality of the cut edge. The developed numerical applications and the obtained test results can be used to design tools and optimize the punching process.
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