Background: Efficient production and reliable availability of electricity requires comprehensive understanding of load demand trends to plan and match production with consumption. Although electricity demand depends on a combination of cultural and economic conditions, weather conditions remain as the major driver. With increased capabilities of accurate predictions of weather, the importance of investigating and quantifying its impact on electricity demand becomes obvious. The electrical system in Jordan has been facing several challenges including the failure to respond to increased demands induced by extreme temperatures. This paper covers a clear gap in literature through presenting a detailed investigation of the electricity consumption trends and in identifying the susceptibility of these trends to weather. Methods: This study relies on the statistical processing and analysis, through modeling of hourly electricity demands in Jordan in the period of 10 years between 2007 and 2016. Actual weather data was used employing the degree-day approach. The monthly, daily, and hourly seasonal variation indices were determined. Optimally formulated piecewise functions were used to track the thermal comfort zone and rate of increase in electricity demand for temperatures beyond it for each year. Moreover, the elasticity of polynomial functions was adopted to identify saturation points to thermally map the electricity consumption. Results: The developed models successfully described the relationship between the daily electricity demand and the mean daily ambient temperature. The average comfort zone width was 4°C and the average mean base temperature was 17.9°C. The sensitivity of electricity demand to both high and low temperatures has increased on average, with 11% and 16.4% to hot and cold weather, respectively. Finally, the electricity demand in cooling was found to saturate at 32.9°C, whereas it saturates for heating at 4.7°C. Conclusions: The electricity demand in Jordan observes seasonal trends in a consistent and predictable manner. An optimally formulated piecewise function successfully tracked the thermal comfort zone and the rate of increase in electricity demand for temperatures beyond it for each year of the study period. Finally, saturation heating and cooling temperatures were acquired from the elasticity of the daily electricity demands modeled against daily HDD and CDD.

The rise of Industry 4.0, which employs emerging powerful and intelligent technologies and represents the digital transformation of manufacturing, has a significant impact on society, industry, and other production sectors. The industrial scene is witnessing ever-increasing pressure to improve its agility and versatility to accommodate the highly modularized, customized, and dynamic demands of production. One of the key concepts within Industry 4.0 is the smart factory, which represents a manufacturing/production system with interconnected processes and operations via cyber-physical systems, the Internet of Things, and state-of-the-art digital technologies. This paper outlines the design of a smart cyber-physical system that complies with the innovative smart factory framework for Industry 4.0 and implements the core industrial, computing, information, and communication technologies of the smart factory. It discusses how to combine the key components (pillars) of a smart factory to create an intelligent manufacturing system. As a demonstration of a simplified smart factory model, a smart manufacturing case study with a drilling process is implemented, and the feasibility of the proposed method is demonstrated and verified with experiments.

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