The accident rate in the EU-28 region of the European Union showed a value of 2 fatal accidents per 100,000 people in 2019 that mainly affect construction (24%), manufacturing (19%) and logistics (19%). To manage situations that affect occupational risk at work, a review of existing tools is first carried out taking into account three prevention, simultaneity and immediacy characteristics. As a result, a new dynamic methodology called Statistical Risk Control (SRC) based on Bayesian inference, control charts and analysis of the hidden Markov chain is presented. The objective is to detect a situation outside the limits early enough to allow corrective actions to reduce the risk before an accident occurs. A case is developed in a medium-density fiberboard (MDF) manufacturing plant, in which five inference models based on Poisson, exponential and Weibull distributions and risk parameters following gamma and normal distributions have been tested. The results show that the methodology offers all three characteristics, together with a better understanding of the evolution of the operators in the plant and the safety barriers in the scenario under study.

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It is important to evaluate the risks in industrial parks and their processes due to the consequences of major accidents and especially the domino effect. Scientific works present a wide possibility of models to deal with these situations. In this work, based on the information extracted from the scientific literature, six groups of risk methodologies are defined, analyzed, and characterized with methods that cover the standards, preventive, probabilistic, traditional, modern, and dynamic evaluation that are applied or could be used in industrial parks. It also tries to achieve the objective of determining which are more appropriate if the possible situations and causes that can produce an accident are taken into account, identifying and evaluating them with characteristics of simultaneity and immediacy, determining the probability of an accident occurring with sufficient advance in time to avoid it under the use of a working operational procedure. There is no definitive methodology, and it is necessary that they complement each other, but considering the proposed objective, the integrated application of traditional methodologies together with the management of safety barriers, the dynamic evaluation of risks, and the inclusion of machine learning systems could fulfill the proposed objective.

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