In-cylinder air flow structures are known to play a major role in mixture preparation and engine operating limits for DISI engines. In this paper PIV was undertaken on in-cylinder flow fields for three different planes of measurement in the intake and compression strokes of a DISI engine for a lowload engine operating condition at 1500 RPM, 0.5 bar inlet plenum pressure (World Wide Mapping Point). One of these planes was vertical, cutting through the centrally located spark plug (tumble plane); the other two planes were horizontal, one close to TDC (10 mm below fire face) and the other one close to mid stroke (50 mm below fire face). Statistical analysis was undertaken on the numbers of cycles needed to determine ensemble average flow-field and turbulent kinetic energy maps with up to 1200 cycles considered. The effect of engine head temperature was also examined by obtaining flow fields using PIV with the engine head coolant held at 20 °C and 80 °C. LDV measurements were also performed and compared to the data obtained by PIV. Finally comparisons were made between the experimental data and results from CFD simulations using two different turbulence models on a grid of 1 million cells.

In-cylinder air flow structures are known to play a major role in mixture preparation and flame development in spark-ignition engines. In this paper both LDV and PIV measurements were undertaken in an optical spark-ignition at 1500 RPM, 0.5 bar inlet plenum pressure. One of the primary PIV planes was vertical, cutting through the centrally located spark plug (tumble plane) inside the pentroof at ignition timing. The other plane was horizontal inside the pentroof 1 mm below the spark plug. LDV was conducted 1 mm below the spark plug on a line from inlet to exhaust but also on a lower line 14 mm below the spark plug. In-cylinder PIV data at specific crank angles in the intake and compression strokes were also analysed on the central tumble plane and on a horizontal plane 14 mm below the spark plug. The combination of both techniques allowed high spatial and temporal resolution as the two data sets complemented each other to provide details of mean flow and turbulence characteristics on different levels, aiming ultimately for quantification of integral time scales and length scales. LDV cycle-resolved analysis distinguished between the classic approach of using the time integral of the autocorrelation function to obtain the integral time scale and a high-frequency cut-off analysis to obtain high-and low-frequency fluctuations about an in-cycle mean.3

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One of the latest advancements in injector technology is laser drilling of the nozzle holes. In this context, the spray formation and atomisation characteristics of gasoline, ethanol and 1-butanol were investigated for a 7-hole spark eroded (SE) injector and its 'direct replacement' Laser-drilled (LD) injector using optical techniques. In the first step of the optical investigation, high-speed spray imaging was performed in a quiescent injection chamber with global illumination using diffused Laser light. The images were statistically analyzed to obtain spray penetration, spray tip velocity and spray 'cone' angles. Furthermore, droplet sizing was undertaken using Phase Doppler Anemometry (PDA). A single spray plume was isolated for this analysis and measurements were obtained across the plume at a fixed distance from the nozzle exit. The droplet measurements were grouped into bins and maps were created showing droplet sizes and velocities against time and position during and post injection. All tests were performed at 120 bar fuel pressure, two injection chamber 'back' pressures (0.5 bar and 1 bar) and two injector temperatures (20 °C and 80 °C), to examine effects relevant to typical engine operating conditions with early intake stroke injection strategies, including fuel flash boiling.

Particulate emissions are of growing concern due to health impacts. Many urban areas around the world currently have particulate matter levels exceeding the World Health Organisation safe limits. Gasoline engines, especially when equipped with direct injection systems, contribute to this pollution. In recognition of this fact European limits on particulate mass and number are being introduced. A number of ways to meet these new stringent limits have been under investigation. The focus of this paper is on particulate emissions reduction through improvements in fuel delivery.This investigation is part of the author's ongoing particulate research and development that includes optical engine spray and combustion visualisation, CFD method development, engine and vehicle testing with the aim to move particulate emission development upstream in the development process. As part of this work, a spark eroded and a laser drilled injector were fully characterised in a spray vessel under key engine running conditions. Injector nozzle geometries and mass flow data were also measured in great detail. This paper demonstrates using both steady state and transient engine testing that very significant improvements in particulate emissions can be made. Control strategies enabling multiple injections of smaller volumes of fuel per injection are the most promising technology. The MAHLE Flexible ECU (MFE) combined with injector testing allowed early stage development and demonstrated these effects for a number of key engine operating conditions. Most notably it was found that particulate matter emissions could be reduced by 80-90% during the catalyst light off phase. A new approach was developed (MASTER) to simultaneously assess the effects of calibration changes on all emissions to increase testing efficiency and hence get to more optimised solutions faster. This approach was successfully tested on a production engine comparing two injectors achieving 82% reduction in particulate number emissions during the first 200seconds of the NEDC relative to the EU5b baseline.Finally it was found that both fuel properties and injector deposits can have a significant effect on particulate emissions.