The purpose of research is justification of area efficiency of the proposed mixer with vertical shaft and paddle stirrer, the edges of the blades which are fixed sinusoidal blades. Research has shown that, by virtue of the kinetics of mixing all the mixers in the early period mixing significantly improve the quality of the mixture, after which stabilization of the quality indicators, and in some cases starts and segregation of the mixture. The nature of the change of the uniformity of the mixture is kind of exponential time mixing. In this connection there is the task of identifying areas of efficiency and opportunities the application of paddle mixer proposed design for the preparation of dry feed mixtures. Important manufacturing concentrate mixtures (compaund feeds, feed concentrates or forage medicinal mixtures) based on the purchase of BVD and your own forage. Purpose: the establishment of functional dependence between the technological parameters of the mixer (the proportion of the control component and the duration of mixing) and process performance (uneven mix and adjusted intensity of mixing taking into account the uniformity of the mixture); identifying rational values of technological parameters of the mixer, providing the desired quality mix and minimum energy intensity of mixing. It is provided the description and structural diagram mixer dry material batch. The technique is described and results of experimental studies of the mixer. It is presented the expressions describing the unevenness of the mix and the energy intensity of stirring, depending on the proportion of the control component and the duration of mixing; the required duration of mixing depending on the proportion of the control component. It is built two-dimensional section of the surface response in the studied parameters. Based on the analysis of the given graphs justifies the area efficiency of the mixer: the proportion of the control component is not less than 3%; when the portion of the control component 5% duration of mixing – 300 s, when the portion of the control component 10% the duration of the mixing – 200 s.
The aim of the study is the quality improvement of the feed mixture prepared and substantiation of the design and technological parameters of blade mixer batch- operated. The task is to set the functional dependence between the prepared mixtures quality and the empirical ratio of the intensity of mixing, taking into account the blades length in regard to values of the rotation frequency and the length of the blade of the batch-operated mixer, as well as the definition of rational length of the mixer blades. Improving the quality of mixture requires both the adding of all nec-essary nutrients and feed components into the volume of prepared portion of the mixture as stipulated by the recipe for mixture, and smooth distribution of components throughout the volume of ready feed. Smooth distribution of the mixture components is related to the design and operation of the mixer. Blade mixer batch- operated is one of the effective types of existing mixers, mixing the ingredients of feed with good quality. The article presents the result oriented design scheme of the blade mixer. Positive functions of the mixture quality and the empirical coefficient of mixing intensity included in their composition are assessed taking into account the length of the blades, depending on the rotation speed and frequency of the mixer. The graphic results of experimental studies taking into account the influence of the blade length and the speed of the mixer on the quality of the prepared mixture are given. The increase of blade length and rotation speed improves the quality of the mixture. Recommended blade length is 75...80 mm. With frequency of rotation increase and the length of the blades the total value of the empirical coeffi-cient of the intensity of mixing, depending on the effect of the length of the blades decreases at a slower pace. This is typical of the obtained hyperbolic dependence.
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