The extensive production of polymer composites reinforced by carbon nanotube is limited by the absence of non-destructive evaluation (NDE) methods capable of assessing product quality to guarantee compliance with specifications. It is well known that the level of dispersion of carbon nanotubes (CNTs) in the polymer matrix is the parameter that, much more than others, can influence their enhancement capabilities. Here an active Infrared Thermography Non Destructive Testing(IR-NDT) inspection, joined with pulsed phase thermography (PPT), were applied for the first time to epoxy-CNT composites to evaluate the level of dispersion of the nanoparticles. The PPT approach was tested on three groups of epoxy nanocomposite samples with different levels of dispersion of the nanoparticles. The phasegrams obtained with the presented technique clearly show clusters, or bundles, of CNTs when present, so a comparison with the reference sample is not necessary to evaluate the quality of the dispersion. Therefore, the new NDE approach can be applied to verify that the expected dispersion levels are met in products made from epoxy and Multi-Walled Carbon Nanotubes (MWCNTs). The mechanisms underlying the effects of the dispersion of carbon nanotube on the thermal response of polymer composites have been identified.
Increasing the efficiency of the quality control phase in industrial production lines through automation is a rapidly growing trend. In non-destructive testing, active thermography techniques are known for their suitability to allow rapid non-contact and full-field inspections. The robotic manipulation of the thermographic instrumentation enables the possibility of performing inspections of large components with complex geometries by collecting multiple thermographic images from optimal positions. The robotisation of the thermographic inspection is highly desirable to improve assessment speed and repeatability without compromising inspection accuracy. Although integrating a robotic setup for thermographic data capture is not challenging, the application of robotic thermography has not grown significantly to date due to the absence of a suitable approach for merging multiple thermographic images into a single presentation. Indeed, such an approach must guarantee accurate alignment and consistent pixel blending, which is crucial to facilitate defect detection and sizing. In this work, an innovative inspection platform was conceptualised and implemented, consisting of a pulsed thermography setup, a six-axis robotic manipulator and an algorithm for image alignment, correction and blending. The performance of the inspection platform is tested on a convex-shaped specimen with artificial defects, which highlights the potential of the new combined approach. This work bridges a technology gap, making thermographic inspections more deployable in industrial environments. The proposed fine image alignment approach can find applicability beyond thermographic non-destructive testing.
A non-destructive evaluation (NDE) technique capable of testing the dispersion of nanoparticles in a nanocomposite would be of great use to the industry to check the quality of the products made and to ensure compliance with their specifications. Very few NDE techniques found in the literature can evaluate the level of dispersion of the nanoparticles in the whole nanocomposite. Here, a recently developed NDE technique based on pulsed phase thermography (PPT) in transmission mode was used to assess the particle dispersion in ultra-low, less than 0.05 wt%, Ag enriched polymeric based nanocomposite manufactured with an innovative nano-coating fragmentation technique. The phasegrams obtained with the presented technique clearly showed clusters or bundles of Ag nanoparticles when present, down to the size of 6 µm. Therefore, the new NDE approach can be applied to verify that the expected levels of dispersion are met in the production process.
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