Producing present-day constructional materials on mineral binders is directly connected to the use of micro- and ultra-disperse technogenic modifying agents. They allow to obtain the maximum particle-particle packing in composition, provide rational raw mix design, contribute to structure formation process. The present article is devoted to the investigation of searching the most rational solution for the problem of basalt waste utilization, with the basalt waste being the valuable secondary raw material resource. The studies have shown that it is possible to use basalt dust as admix to gypsum composites. The basalt waste, by changing the composition grain-size distribution, provides the better particle-particle packing both for finegrained and coarse waste fractions, thus having positive effect on modified gypsum rock structure. Optimization of internal structure also contributes to the increase of gypsum rock strength properties. The obtained gypsum composite can be profitably employed for manufacturing small-piece walling gypsum materials by casting process.
The work was aimed at developing a gypsum dry construction mixture with highly dispersed fillers based on industrial waste for interior decoration. The problem of creating effective gypsum materials was solved by improving the structural, physical and mechanical properties of gypsum stone by modifying it with highly dispersed fillers. The effect was achieved by creating a multicomponent composition based on hemihydrate plaster. The proposed work is aimed at developing a gypsum dry construction mixture with highly dispersed fillers for interior decoration of buildings. Dry construction mixes based on gypsum binder are one of the most relevant materials on the building supplies market. They meet the most important aspects from the standpoint of efficiency and safety - environmental, fire and others. However, the problem of ensuring high performance properties requires a solution. In this work, the problem is solved by improving the structural, physical and mechanical properties of gypsum stone by modifying it with highly dispersed fillers. The effect was achieved by creating a multicomponent composition based on plaster. Additionally, the problem of environmental protection is being solved, since secondary products were used as fillers - waste from the production of basalt products and thermal power plants. They differ in the required grain and chemical composition. Acid ash was used. Basalt and acid ash particles have a mechanical effect on the structure of the gypsum stone and influence the processes of structure formation of the gypsum stone. They change the morphology of gypsum crystals. This improves the mechanical strength, the average density of the modified gypsum stone and other physical and mechanical characteristics.
The article considered the issues of the modification of gypsum stone to improve its performance properties. The influence of mineral additives on the physical and mechanical characteristics of the modified gypsum composition is described. The composition of the gypsum mixture included slaked lime and an aluminosilicate additive in the form of ash microspheres. It was isolated from ash and slag waste from fuel power plants as a result of their enrichment. This made it possible to reduce the carbon content in the additive to 3%. Modified compositions of the gypsum composition are proposed. The binder was replaced with an aluminosilicate microsphere. Hydrated lime was used to activate it. Its content varied: 0, 2, 4, 6, 8 and 10% of the weight of the gypsum binder. Replacing the binder with an aluminosilicate product for the enrichment of ash and slag mixtures made it possible to improve the structure of the stone and increase its operational properties. The compressive strength of the gypsum stone was 9 MPa. This is more than 100% higher than the strength of the control composition of gypsum stone. Studies have confirmed the effectiveness of using an aluminosilicate additive—a product of enrichment of ash and slag mixtures. The use of an aluminosilicate component for the production of modified gypsum mixtures allows the saving of gypsum resources. Developed formulations of gypsum compositions using aluminosilicate microspheres and chemical additives provide the specified performance properties. This makes it possible to use them in the production of self-leveling floors, plastering and puttying works. Replacing traditional compositions with a new composition based on waste has a positive effect on the preservation of the natural environment and contributes to the formation of comfortable conditions for human habitation.
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