Greenhouses had to be designed to sustain permanent maintenance and crop loads as well as the site-specific climatic conditions, with wind being the most damaging. However, both the structure and foundation are regularly empirically calculated, which could lead to structural inadequacies or cost ineffectiveness. Thus, in this paper, the structural assessment of a multi-tunnel greenhouse was carried out. Firstly, wind loads were assessed through computational fluid dynamics (CFD). Then, the buckling failure mode when either the European Standard (EN) or the CFD wind loads were contemplated was assessed by a finite element method (FEM). Conversely to the EN 13031-1, CFD wind loads generated a suction in the 0–55° region of the first tunnel and a 60% reduction of the external pressure coefficients in the third tunnel was not detected. Moreover, the first-order buckling eigenvalues were reduced (32–57%), which resulted in the need for a different calculation method (i.e., elastoplastic analysis), and global buckling modes similar to local buckling shape were detected. Finally, the foundation was studied by the FEM and a matrix method based on the Wrinkler model. The stresses and deformations arising from the proposed matrix method were conservative compared to those obtained by the FEM.
Greenhouses are employed worldwide to protect crops from meteorological conditions as well as to control some plant production variables. As multi-tunnel structures are amongst the most used, in this article, we focus on cost optimization of both the steel structure and the concrete foundation of this greenhouse typology. Firstly, three structural alternatives composed of three tunnels and differentiated portal frames were dimensioned conforming to the European design of steel structures, namely, Eurocode 3; meanwhile, the foundation was calculated through a previously validated matrix method. Then, genetic algorithms were employed to optimize for cost each proposed design and to evaluate the relative weight of each element in the overall steel consumption. Moreover, the influence of the greenhouse design on the final cost was also assessed, and it was found that the most cost-effective solution corresponded to the optimized greenhouse alternative exhibiting a 3.5 m separation between portal frames and the combination of a steel profile and plastic gutter (i.e., M3OPT at 15.14 €/m2). Finally, from the study on the influence of the portal frame separation, a further cost per square meter reduction was found for a design with the so-called structural gutter (i.e., steel profile and plastic water collection system) as support for the arches and a 4.5 m separation at 14.21 €/m2.
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