Titanium alloy Ti6Al4V represents one of the most frequently used alloys in medical as well as in aerospace industry and is considered as a difficult to cut material. In this paper, cutting experiments within throughput drilling were carried out under the varying cutting speed, feed and tool geometry (cutting edge radius and clearance angle). The effects of cutting speed feed and tool geometry on thrust force in drilling Ti6Al4V alloy were investigated applying design of experiment (DoE) according to Taguchi plan L16. The effect of above mentioned parameters was investigated through analysis of the S/N ratios (smaller is better) and ANOVA analysis. All analyses were performed using statistical software Minitab and Matlab. In the case of thrust force, the feed is the main influencing factor, followed by cutting speed, cutting edge radius and clearance angle.
This paper evaluates the thermohydraulic aspects of modeling multi-purpose container (MPC-31) with VVER-1000 spent nuclear fuel (SNF) during its long-term storage in HI-STORM container (designed by Holtec International). The paper describes the main approaches and assumptions applied for the development of correspondent ANSYS CFX model, as well as provides the main calculation results for one of the cases of MPC-31 loading with SNF. The results of calculations were used in the regulatory review of technical specifications of MPC-31 and correspondent safety analysis reports.
In terms of machinability are titanium alloys classified in the group of difficult to cut materials. The main factors determining this status are limited tool life, high generated cutting forces (torque) and temperature in cutting zone caused by low thermal conductivity as well as chemical reactivity with cutting tool. Solid carbide drills still remain as preferred choice in hole making process when machining Ti6Al4V alloy. Besides cutting conditions, tool and cutting edge geometry significantly affect the value of torque. Reduction of process energy requirements can be achieved by appropriate optimization of these parameters. Mathematical model describing influence of cutting speed, feed rate, clearance angle and cutting edge radius on investigated variable with high reliability coefficient (R2=96.72%) was found. Drilling experiments were designed and carried out using Taguchi orthogonal array L16.
Authors of the paper present different types of tool wear after machining of weld overlay with AlTiN cutting insert. Welded layer was created on roller made from S355J0 steel by Open Arc (OA) method also referred as Metal One Gas (MOG). Various forms of tool wear were documented by optical microscope. Microchipping of cutting edge, built up edge (BUE) and flank wear were identified on examined round insert in rough turning of hard cladding.
The article presents the current conditions of abrasive water jet cutting process and factors relative to the quality of cutting surface. The main goal of research was to evaluate the assessment of the cutting depth, corrugated bottom cutting edge and roughness of the specimens depending on selected factors such as cutting speed and abrasive amount in the abrasive water jet process. Specimen were cut in four phases as a square. Main results were that the distance between water jet entering and water jet leaving is decreased with the increasing abrasive amount and by following lower cutting rates. The increasing of a cutting rate negatively effects the quality of the cut surface and the size of the distance between water jet entering and water jet leaving, because the increasing of a cutting rate increases also values of the mentioned parameters. As to the distance between water jet entering and water leaving, the abrasive amount of 200-250 g.min -1 at the rate of 50 mm.min -1 is considered to be optimal, but outside this range the influence of the abrasive amount impacts negatively, primarily on water jet entering and water jet leaving that has a direct influence on the corrugated bottom cutting edge.Keywords: surface structure, abrasive water jet, cutting process. IntroductionThe main aim of this research was to analyse the influence of selected factors to the final quality of the surface cut by the abrasive water jet. To achieve this aim it was necessary to evaluate the total cutting depth (longest beam impact), corrugated bottom cutting edge and roughness by changing the cutting speed and the amount of abrasives to be used. Also it was very necessary to choose appropriate material to suggest the suitable size and shape of specimen, to propose the process of specimen production, methodology of evaluating quality surface, to carry out measurability for the purpose of evaluating the quality of surface and to determine the model dependencies between cutting speed, amount of abrasives and final quality [1,2].
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