The main effort of each technological process is not only to reduce the costs, but also to reduce the impact on the environment. The technology of abrasive water jet is one of the methods of division and cutting materials with the lowest impact on the environment, since water is the cutting tool, in our case with the addition of an abrasive. The aim of the measurement was the observation (examination) and evaluation of the vibration impact on the technological head in the technology of abrasive water jet when changing the selected technological parameters, namely the feed rate of the technological head. The experiments were carried out on one kind of material - steel HARDOX 500 with a thickness of 10 mm. The impact of the change of the technological head’s feed rate (100, 50, mm/min) on the size of the vibration acceleration amplitude and its frequency were examined. A database was created from the measured vibration values on the technological head and from that database the data was evaluated in selected softwares (LabVIEW, SignalExpress a Microsoft Excel). Graphical dependencies, frequency spectra covers and covers comparison graph were created from which new findings and conclusions were formulated.
The Water as an element with its force is applied to the solid substances and thus violates their. A man started to notice the power of water and gradually it began to exploit to their advantage and developed technology of machining of various materials, which brought a facility generating pressure water jet. [1] Presently cutting materials technology is an essential technology pre-production stages. Article discusses the production system with technology of abrasive water jet and is aimed at assessing the impact of selected factors of the technological process in the dividing of materials using this technology. The main part describes the influence of factors on the depth of cut and surface topography of machined in terms of roughness. At the end of the article are evaluated selected technological factors used in cutting of materials.
Cutting tool durability is very important cutting tool property. Especially for cutting ceramic is necessary to define durability dependence on available set of cutting speeds and to determine lifetime of tools made of cutting ceramic. Durability of cutting tools is defined in standard ISO 3685. In standard ISO 3685 is defined T-vc dependence for different cutting materials and standard included process evaluation of tool durability for cutting materials made of high speed steel, sintered carbide and cutting ceramic. Specification cutting tools durability made of cutting ceramic in machining process of steel 100Cr6 is very important for economics of small and medium-sized enterprises, because cutting tool durability is factor that significantly affects the budget of these enterprises. This problematic is determined for small and medium-sized manufacturers of bearings, because steel 100Cr6 is most commonly used for production of bearing rings 100 mm in diameter. This material is usable for actuator (actuators and reduction gears) too. Description of cutting ceramic durability could mean for bearings manufacturer determination of optimal cutting parameter with maximum possible use of tool lifetime. Standard ISO 3685 contains instructions how to create T-vc dependence for cutting tools made of cutting ceramic. In this standard are only instructions how to create T-vc dependence according to Taylor. The article compares T-vc dependencies for various cutting ceramics (Al2O3, Al2O3+ZrO2, Al2O3+TiCN) with T-vc dependence defined in standard ISO 3685, because this standard describes T-vc dependence for all entered cutting materials together.
Abrasive water jet technology is among the unconventional ways of machining. In today's modern and progressive era is often used for cutting and machining of various types of materials because of lower costs and environmental impact, as the cutting tool is water, in our case, with the addition of abrasives. Objective of the measurements was to evaluate the impact of vibration on the technological head in abrasive water jet technology in changing the selected technological parameters and the flow rate of technological head. In the given experiment, the used material - steel Hardox 500 with a thickness of 10 mm. The effort was to investigate the effects of changes in the speed rate of technological head (by speeds - 40, 200, 400 mm / min) on the size of the vibration acceleration amplitude and its frequency. Based on the measured values of vibration to the technological head create the database and from it is evaluated the data in selected softwares (LabVIEW, SignalExpress and Microsoft Excel). Findings and conclusions are formulated on the basis of graphical dependencies, envelopes frequency spectra and comparison chart of envelopes.
AWJ abrasive water jet belongs to the unconventional methods of machining. Waterjet offers a number of advantages over other cutting methods. There is no heat or chemical material damage, high accuracy and precision, the ability to cut any material and others. Despite many advantages of AWJ has some technical elements that can be improved and optimized. This article deals with effect of vibration on the technological head and consequently wears. The aim of the experiments is to find the most appropriate feed rate, which extends the life of the technological head.
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