Magnetostrictive particles like Terfenol-D are investigated with respect to their ability to detect internal stress, generated in carbon fibre-reinforced polymers (CFRP) in a non-destructive way. The results are presented in two parts. The first part elucidates the ideas for the preparation of dispersions based on these particles with high density in epoxy resins. There is particular focus on the effects of particle size and concentration. Different particle sizes in a range of 0-300 lm are selected by special separation techniques. The particle size distribution is controlled in dry state by laser diffraction method. Changing of the chemical composition, particularly by the oxidation of particles, is analysed by EDX. Use of a magnetic field is identified as a suitable means for the stabilisation of these high-weighted particle fractions dispersed in epoxy resins. The particle size distribution, as well as the alignment of particles, in the cured epoxy resins is investigated by SEM and light microscopy. The second part of the study covers the magnetostrictive properties of the modified epoxy resins which are quantified by the detection of internal stress in CFRP.
This research shows the successful functionalisation of bicomponent fibres, consisting of a conductive polypropylene (PP) core, doped with carbon nanotubes (CNT) and a piezoelectric sheath (polyvinylidene fluoride, PVDF) by draw winding and poling. These steps lead to the usability of the PVDF’s piezoelectric capabilities. The PP/CNT constitutes the fibre core that is conductive due to a percolation CNT network. The PVDF sheath’s piezoelectric effect is based on the formation of β phase crystals (all-trans conformation), caused by draw-winding of the fibres. This β phase eventually has to be poled for the uniform alignment of polymer chains. The material’s behaviour in high electric field is analysed recording the poling voltage during the poling process. The outcome is hysteresis curves for different β phase contents, which verify a successful material poling.
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