No abstract

No abstract

No abstract

The gear fault diagnosis on multistage gearboxes by vibration analysis is a challenging task due to the complexity of the vibration signal. The localization of the gear fault occurring in a wheel located in the intermediate shaft can be particularly complex due to the superposition of the vibration signature of the synchronous wheels. Indeed, the gear fault detection is commonly restricted to the identification of the stage containing the faulty gear rather than the faulty gear itself. In this context, the paper advances a methodology which combines the Empirical Mode Decomposition and the Time Synchronous Average in order to separate the vibration signals of the synchronous gears mounted on the same shaft. The physical meaningful modes are selected by means of a criterion based on Pearson's coefficients and the fault detection is performed by dedicated condition indicators. The proposed method is validated taking into account simulated vibrations signals and real ones.

No abstract

Abstract:A wind turbine is a very well-known archetype of energy conversion system working at non-stationary regimes. Despite this, a deep mechanical comprehension of wind turbines operating in complicated conditions is still challenging, especially as regards the analysis of experimental data. In particular, wind turbines in complex terrain represent a very valuable testing ground because of the possible combination of wake effects among nearby turbines and flow accelerations caused by the terrain morphology. For these reasons, in this work, a cluster of four full-scale wind turbines from a very complex site is studied. The object of investigation is vibrations, at the level of the structure (tower) and drive-train. Data collected by the on-board condition monitoring system are analyzed and interpreted in light of the knowledge of wind conditions and operating parameters collected by the Supervisory Control And Data Acquisition (SCADA). A free flow Computational Fluid Dynamics (CFD) simulation is also performed, and it allows one to better interpret the vibration analysis. The main outcome is the interpretation of how wakes and flow turbulences appear in the vibration signals, both at the structural level and at the drive-train level. Therefore, this wind to gear approach builds a connection between flow phenomena and mechanical phenomena in the form of vibrations, representing a precious tool for assessing loads in different working conditions.

No abstract

The monitoring of rolling element bearings through vibration-based condition indicators plays a crucial role in the modern machinery. The kurtosis is a very efficient indicator being sensitive to impulsive components within the vibration signature that often are symptomatic of localized faults. In order to improve the diagnostic performance of the kurtosis, blind deconvolution algorithms can be exploited in order to detect bearing faults and, most importantly, their position. In this scenario, this paper focuses on the development of a novel condition indicator specifically designed for the damage assessment in rolling element bearings. The proposed indicator allows to track the bearing degradation process taking into account three different possible positions: outer race, inner race, and rolling element. This indicator fits real-time monitoring procedures allowing for the automatic detection and identification of the bearing fault. The validation of the proposed indicator has been carried out by means of both simulated signal and a run-to-failure experiment. The results highlight that the proposed indicator is able to detect more efficiently the fault occurrence and, most importantly, quicker than other established techniques.