RESUMODevido às inúmeras aplicações do aço carbono na indústria, torna-se necessária a utilização de tratamento de superfície para controle e prevenção da corrosão deste metal. Um dos sistemas utilizados como pré-tratamento do aço carbono para posterior pintura é a fosfatização à base de zinco, a qual permite melhorar a ancoragem da tinta sobre o substrato metálico. No entanto, este tratamento gera para a indústria um passivo ambiental relacionado ao lodo e ao íon metálico alergênico e poluente utilizado no processo, neste caso o Ni 2+. O objetivo deste trabalho é desenvolver e caracterizar um tratamento alternativo ao fosfato de zinco para o aço carbono 1008, utilizando-se um fosfato orgânico. O método utilizado foi o de imersão do substrato metálico em uma solução aquosa de uma molécula orgânica à temperatura ambiente. Os corpos de prova do aço carbono foram avaliados utilizando-se microscopia óptica e eletrônica de varredura, espectroscopia Raman, ensaios eletroquímicos de polarização potenciodinâmica anódica e espectroscopia de impedância eletroquímica em meios ácido e neutro, além dos ensaios em Salt Spray. Os resultados eletroquímicos e de corrosão acelerada mostraram que o filme de fosfato orgânico minimiza a corrosão no aço carbono, podendo ser utilizado em substituição ao tradicional fosfato de zinco. Palavras-chave:Molécula auto organizável, fosfato de zinco, tratamento de superfície. ABSTRACTDue to the numerous applications of carbon steel in industry, the use of surface treatment to control and prevent the corrosion of this metal becomes necessary. One of the systems used as pre-treatment of carbon steel for subsequent painting is zinc phosphating, which allows to improve adhesion of ink onto the metal substrate. However, this treatment causes an environmental liability to industry, related to the silt and allergenic, pollutant metal ion used in the process, in this case Ni 2+. The objective of this work is to develop and characterize a treatment alternative to zinc phosphate for the 1008 carbon steel, using an organic phosphate. The method used was that of immersing the metal substrate in an aqueous of an organic molecule at room temperature. Specimens of carbon steel were evaluated using optical microscopy and scanning electron microscopy, Raman spectroscopy, electrochemical tests of anodic polarization and electrochemical impedance spectroscopy in acidic and neutral medium, besides the Salt Spray tests. The electrochemical and fast corrosion
Paint durability is directly linked to the efficiency of the substrate pre-treatment system. The objective to treat the carbon steel surface prior to painting is to turn the unstable metal surface into a stable surface one, an inert base to receive the paint. This is the main function of the phosphatization processes, which enables good paint adherence and prevents the development of corrosion processes. The demand for cleaner technologies, with lower residue generation, makes the phosphatization an unappealing method, and in this context the use of nanoceramics is an alternative to phosphate conversion layers. The objective of this study is to form a protection film which employs an organic molecule together with the zircon oxide, forming a layer which is able to anchor paint and increase the carbon steel resistance to corrosion. The treatment process conditions were established through the factorial planning, and the samples evaluated through the electrochemical impedance spectroscopy, scanning electronic microscopy and energy dispersive analysis. After comparing results of the electrochemical evaluation of the coating proposed with the iron and zinc phosphate coatings, it was possible to see that the film formed presented better corrosion resistance properties.
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