Currently, the mineral industry makes iron ore beneficiation processes in humid or natural moisture. Excessive moisture in iron ore can affect the beneficiation process, causing loss of productivity and transport issues, as well as reducing the efficiency of dewatering subprocesses and safety. The traditional technic for measuring iron ore moisture is the standard oven method, which is very accurate, but not very representative. Furthermore, it has a high time response: up to 24 h for each mineral sample. Consequently, corrective and preventive actions to the process become inefficient. Alternative technics, such as the microwave method, perform online moisture measurements but with low accuracy. Recently, we developed a high accuracy capacitive sensor for measuring ore moisture but not online (bench device). This paper refers to the development of a capacitive, non-invasive, coplanar-electrode transducer for iron ore moisture measurement, designed for online applications. To achieve this, we constructed a signal conditioning system, based on an 8-bit microcontroller and a driven shield for the sensor element. The system transmits the processed data via radio frequency to a computer. Moreover, it applies a statistical filter to the measurements, based on standard deviation and moving average, as a way for minimizing electromagnetic interference. The statical calibration results reached a coefficient of determination of 98.41%. The coplanar, non-invasive approach of the transducer offers the advantage of preserving the physical integrity of the sensor electrodes as well as a future online application.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.