Various polyurethane‐based SMPUs were synthesized using five types of polyols as soft segments and two different diisocyanates as hard segments. The effects of diisocyanate concentration on material properties such as crystallinity, transition temperature, shape‐memory effect and tensile strength were investigated. SMPUs with a maximum strain near 1 000%, recovery rate up to ≈98%, fixity up to ≈90% and Tgs of 35–45 °C were obtained. A high MDI content results in SMPUs with better shape‐memory effect, whereas increasing IPDI content leads to a weaker shape‐memory effect. High IPDI concentration seems to prevent or restrict chemical reactions and crosslinks between the polyols and the hard segments, leading to large phase separation and coexistence of soft and hard segments in the macrophases. magnified image
Shape memory polyurethanes (SMPUs) are typically synthesized using polyols of low molecular weight (M W~2 ,000 g/mol) as it is believed that the high density of cross-links in these low molecular weight polyols are essential for high mechanical strength and good shape memory effect. In this study, polyethylene glycol (PEG-6000) with M W ~6000 g/mol as the soft segment and diisocyanate as the hard segment were used to synthesize SMPUs, and the results were compared with the SMPUs with polycaprolactone PCL-2000. The study revealed that although the PEG-6000-based SMPUs have lower maximum elongations at break (425%) and recovery stresses than those of PCL-based SMPUs, they have much better recovery ratios (up to 98%) and shape fixity (up to 95%), hence better shape memory effect. Furthermore, PEG-based SMPUs showed a much shorter actuation time of <10 s for up to 90% shape recovery compared to typical actuation times of tens of seconds to a few minutes for common SMPUs, demonstrated their great potential for applications in microsystems and other engineering components.
OPEN ACCESSAppl. Sci. 2012, 2 536
The feasibility of laboratory-synthesized polyurethane-based shape-memory polymer (SMPU) actuators has been investigated for possible application in medical pressure bandages where gradient pressure is required between the ankle and the knee for treatment of leg ulcers. In this study, using heat as the stimulant, SMPU strip actuators have been subjected to gradual and cyclic stresses; their recovery force, reproducibility and reusability have been monitored with respect to changes in temperature and circumference of a model leg, and the stress relaxation at various temperatures has been investigated. The findings suggest that SMPU actuators can be used for the development of the next generation of pressure bandages.
Fibers and fabrics are often used to reinforce shape memory polymers (SMPs) to improve their mechanical strength and properties, and the composites have been widely used in engineering. However incorporation of fibers and fabrics in SMPs are often accompanied with the degradation of thermal mechanical properties and shape memory effect. The thermomechanical properties and degradation mechanisms of a shape-memory polymer composite (SMPC) were investigated. Up to 100% extension, the SMPCs showed good shape memory effect with excellent recovery ratio, recovery stress and mechanical properties; while beyond that the recovery ratio and stress of the composites deteriorate rapidly due to the significant delamination and debonding of fibers and fabrics from the SMP resin and accumulation of broken fibers.
Shape memory polyurethanes (SMPUs) are typically synthesized using polyols of low molecular weight, Mw, and high hydroxyl number as it is believed that high density of cross-links in these polyols are essential for high performance shape memory polymers. In this study, polyethylene glycol (PEG-6000) with Mw ~ 6000 g/mol and low hydroxyl number (OH ~ 18 mg K OH/g) as the soft segment and diisocyanate as the hard segment were used to synthesize SMPUs. It revealed that although the PEG-6000 based SMPUs have lower maximum elongation at break (425%) and recovery stress than those of PCL-2000 polyol based SMPUs, they have much better shape recovery ratio (98%) and shape fixity (95%). Furthermore, these SMPUs showed a much shorter actuation time of <10sec for up to 85% shape recovery, much shorter than those low Mw SMPUs, clearly demonstrated their great potential for applications.
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