The aim of the research that is presented in this paper was to evaluate the physical and mechanical properties of heat-insulating mortars with expanded cork aggregates and different binders. In this work, the measurements of surface roughness and adhesion strength, supported by determination of basic mechanical and physical parameters, such as density, bulk density, open porosity, total porosity, absorbability, thermal conductivity coefficient, compressive strength, flexural strength, and frost resistance of mortars containing expanded oak cork, were performed. The scanning electron microscope (SEM) investigations demonstrated the microstructure, contact zone, and distribution of pores in the heat-insulating mortars containing expanded cork. The results indicated that the addition of expanded cork and different binders in heat-insulating mortars triggers changes in their roughness and adhesion strength. The SEM research confirmed the very good adhesion of the paste to the cork aggregate.
The use of recycled concrete aggregates (RCA) in high performance concrete (HPC) was analyzed. The paper presents the experimental studies of model reinforced concrete beams with a rectangular section using high-performance recycled aggregates. Two variable contents of recycled aggregate concrete were used in this study: 50% and 100%. The experimental analyses conducted as immediate studies concerned the following issues: short time loads-deflection, load-carrying capacity of beams, deformation of concrete, cracks, and long-term loads-deflection. The comparative analysis involves the behavior of beams made of high performance concrete-high strength concrete (HPC-HSC) recycled aggregates with model control elements made of regular concrete based on natural aggregates. The deflection values for the recycled aggregate beams were 20% higher than in the case of the control beams made of HPC-HSC exclusively. Replacement of aggregate with recycled concrete aggregate resulted in a large decrease in the value of these two parameters, i.e., compression strength by about 42% and modulus of elasticity by about 33%.
The paper presented aimed at examining the effect of a fiber-reinforced concrete layer in the compressed zone on the mechanical properties of composite fiber-reinforced concrete slabs. Steel fibers (SF) and polypropylene fibers (PP) in the amount of 1% in relation to the weight of the concrete mix were used as reinforcement fibers. The mixture compositions were developed for the reference concrete, steel fiber concrete and polypropylene fiber concrete. The mechanical properties of the concrete obtained from the designed mixes such as compressive strength, bending strength, modulus of elasticity and frost resistance were tested. The main research elements, i.e., slabs with a reinforced compression zone in the form of a 30 mm layer of concrete with PP or SF were made and tested. The results obtained were compared with a plate made without a strengthening layer. The bending resistance, load capacity and deflection tests were performed on the slabs. A scheme of crack development during the test and a numerical model for the slab element were also devised. The study showed that the composite slabs with fiber-reinforced concrete with PP in the upper layer achieved 12% higher load capacity, with respect to the reference slabs.
The paper explores the possibility of covering the mortar with the lightweight aggregate by the nanopolymer silane and siloxane as surface hydrophobisation. The investigation involved the mortars with two types of hydrophobic agents diluted with water in a ratio of 1:4 and 1:8. Mortar wetting properties were determined by measuring the absorbability, water vapor diffusion, contact angle (CA) and surface free energy (SFE) of their structure. Surface micro-roughness and 2D topography were evaluated. Scanning electron microscopy (SEM) has shown the microstructure and distribution of pores in mortars. The reduction in absorbency after the first day of testing by 87% was shown. An improvement in frost resistance after 25 cycles by 97% and an 18-fold decrease in weight loss after the sulphate crystallization test were observed. The hydrophobic coating reduces the SFE of mortars and increases the CA. In the case of using silanes, a 9-fold increase CA was observed.
The article is dedicated to the research and development of intensive methods for curing products by capturing and binding CO2. It aims to improve and increase the productivity of technologies for the production of artificially carbonated building materials and products. Soda production wastes, limestone dust and finely dispersed limestone dust were used as the research objects. Secondary raw materials have been investigated using modern methods of phase composition and granulometry test. Intensive methods of production of accelerated carbonation of systems consisting of soda wastes were tested using multi-parameter optimization methods. The effects of recycled lime materials on the strength and hydrophysical properties of the obtained material were determined. The secondary raw materials effect depended on the composition of the raw mixture, molding conditions, CO2 concentration applied to the carbonate curing chamber, and the duration of exposure to environments with high CO2 content. It was found that the most effective way of providing accelerated carbonation curing of construction materials and products is a combined carbonation method, combining the principles of dynamic and static methods. It was concluded that the optimal CO2 concentration in the gas-air mixtures used for carbonate curing is 30%–40%.
In the article, unique formulations of biodegradable, non-toxic, edible oil-based release oils were developed and tested on architectural concrete. The produced agents have physicochemical properties similar to diesel fuel, but at the same time, are renewable and biodegradable products. An ultrasound was used to properly combine the liquid phase of edible oil and the liquid phase of glyceryl trioleate and/or water. Based on the PN-B-19305 standard, seven-component configurations were designed and then tested. The wettability of the concrete was determined by contact angle (CA) analysis. After the application of the formulations produced, the architectural concrete still had good wettability. The vapor permeability test showed that the tested release agents did not inhibit water vapor diffusion from the tested samples. The O65G35 (65% unique edible oil formula and 35% glyceryl trioleate) concrete had the best absorption. In this case, the CA was 56° after oil application and 46° before. The new agents did not impair the adhesion of the plaster to concrete. The O90W10 concrete showed the best adhesion of plasters made with it—51.9 kN/m2. The study also showed that the concrete surface had excellent paint absorption despite the use of release agents. The architectural concrete was evenly covered with paint without any problem. There were no difficulties in applying it, e.g., greasy places preventing the concrete from being coated with emulsion. The suitability of the produced release oils for lightweight architectural concrete structures intended for facades was confirmed. The best results were obtained after using formulations O65T35 and O90W10.
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