The cut quality is of great importance during the laser cutting process. The quality of laser cut mainly depends on an appropriate selection of process parameters. In this paper, the effect of process parameters was analysed on the laser cut quality of an uncommon alloy, the tungsten alloy (W ≈ 92.5 % and the remainder Fe and Ni) sheet with thickness of 1 mm. This alloy has a wide application in different industrial areas, e.g. in medical applications, the automobile sectors, and the aircraft industry. This paper introduces a developed back-propagation artificial neural network (BP-ANN) model for the analysis and prediction of cut quality during the CO 2 laser cutting process. In the presented study, three input process parameters were considered such as laser power, cutting speed and assist gas type, and two output parameters such as kerf width and average surface roughness. Amongst the 42 experimental results, 34 data sets were chosen for training the network, whilst the remaining 8 results were used as test data. The average prediction error was found to be 5.5 % for kerf width and 9.5 % for surface roughness. The results of the predicted kerf width and surface roughness by the BP-ANN model were compared with experimental data. Based on the results of the study, it was shown that the proposed artificial neural network model could be a useful tool for analysing and predicting surface roughness and kerf width during CO 2 laser cutting processes.
Inverse dynamic analysis of robot manipulator with closed kinematic structure is performed in the paper. Dynamic model is developed using second generation blocks from Simulink/Simscape/SimMechanics library. Presented approach is applied on hobby robot uArm. Manipulator's links are created using 3D CAD models in form of step files. The mass and inertia properties of links are automatically calculated based on geometry defined by step files and link density, defined by user. The actuator torques acting at joints needed to acheive imposed joint motion are computed using inverse dynamics. Validity of the dynamic model is confirmed by comparison of coordinates of TCP obtained during simulation with analytical solution of direct kinematics.
Reinforcing the polymer with nanoparticles and fibers improves the mechanical, thermal and electrical properties. Owing to this, the functional parts produced by the FDM process of such materials can be used in industrial applications. However, optimal parameters’ selection is crucial to produce parts with optimal properties, such as mechanical strength. This paper focuses on the analysis of influential process parameters on the tensile strength of FDM printed parts. Two statistical methods, RSM and ANN, were applied to investigate the effect the layer thickness, printing speed, raster angle and wall thickness on the tensile strength of test specimens printed with a short carbon fiber reinforced polyamide composite. The reduced cubic model was developed by the RSM method, and the correlation between the input parameters and the output response was analyzed by ANOVA. The results show that the layer thickness and raster angle have the most significant influence on tensile strength. As for machine learning, among the nine different tested ANN topologies, the best configuration was found based on the lowest MAE and MSE test sample result. The results show that the proposed model could be a useful tool for predicting tensile strength. Its main advantage is the reduction in time needed for experiments with the LOSO (leave one subject out) k-fold cross validation scheme, offering better generalization ability, given the small set of learning examples.
Dynamic model of Stewart platform was developed using bond graph technique in the paper. Stewart platform has simple, compact structure with high stiffness, high strength-to-weight ratio that make it very desirable in manufacturing technology. Due to closed loop structure and kinematic constraints, dynamic analysis of such systems is rather complicated. The paper proposes a general, object oriented modelling formulation based on bond graph component model approach to develop dynamic model of a hexapod system. Model is developed and simulations were carried out using software package BondSim. Dynamic model is generated in form of differential-algebraic equation (DAEs) and solved by BondSim.
The study’s primary purpose was to explore the abrasive water jet (AWJ) cut machinability of stainless steel X5CrNi18-10 (1.4301). The study analyzed the effects of such process parameters as the traverse speed (TS), the depth of cut (DC), and the abrasive mass flow rate (AR) on the surface roughness (Ra) concerning the thickness of the workpiece. Three different thicknesses were cut under different conditions; the Ra was measured at the top, in the middle, and the bottom of the cut. Experimental results were used in the developed feed-forward artificial neural network (ANN) to predict the Ra. The ANN’s model was validated using k-fold cross-validation. A lowest test root mean squared error (RMSE) of 0.2084 was achieved. The results of the predicted Ra by the ANN model and the results of the experimental data were compared. Additionally, as TS and DC were recognized, analysis of variance at a 95% confidence level was used to determine the most significant factors. Consequently, the ANN input parameters were modified, resulting in improved prediction; results show that the proposed model could be a useful tool for optimizing AWJ cut process parameters for predicting Ra. Its main advantage is the reduced time needed for experimentation.
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