In this paper, the idea of using a convolutional neural network (CNN) for the detection and classification of induction motor stator winding faults is presented. The diagnosis inference of the stator inter-turn short-circuits is based on raw stator current data. It offers the possibility of using the diagnostic signal direct processing, which could replace well known analytical methods. Tests were carried out for various levels of stator failures. In order to assess the sensitivity of the applied CNN-based detector to motor operating conditions, the tests were carried out for variable load torques and for different values of supply voltage frequency. Experimental tests were conducted on a specially designed setup with the 3 kW induction motor of special construction, which allowed for the physical modelling of inter-turn short-circuits in each of the three phases of the machine. The on-line tests prove the possibility of using CNN in the real-time diagnostic system with the high accuracy of incipient stator winding fault detection and classification. The impact of the developed CNN structure and training method parameters on the fault diagnosis accuracy has also been tested.
Electrical winding faults, namely stator short-circuits and rotor bar damage, in total constitute around 50% of all faults of induction motors (IMs) applied in variable speed drives (VSD). In particular, the short circuits of stator windings are recognized as one of the most difficult failures to detect because their detection makes sense only at the initial stage of the damage. Well-known symptoms of stator and rotor winding failures can be visible in the stator current spectra; however, the detection and classification of motor windings faults usually require the knowledge of human experts. Nowadays, artificial intelligence methods are also used in fault recognition. This paper presents the results of experimental research on the application of the stator current symptoms of the converter-fed induction motor drive to electrical fault detection and classification using Kohonen neural networks. The experimental tests of a diagnostic setup based on a virtual measurement and data pre-processing system, designed in LabView, are described. It has been shown that the developed neural detectors and classifiers based on self-organizing Kohonen maps, trained with the instantaneous symmetrical components of the stator current spectra (ISCA), enable automatic distinguishing between the stator and rotor winding faults for supplying various voltage frequencies and load torque values.
The issues of monitoring and fault diagnosis of drives with permanent magnet synchronous motors (PMSM) are currently very topical due to the increasing use of these drives in safety-critical devices. Every year, more and more articles on this subject are published. Therefore, the aim of this article is to update the overview of diagnostic methods and techniques for PMSM drives. Each of the main chapters of the article focuses on a specific element of the drive system (motor, power converter, measuring sensors), with particular emphasis on the components of the motor (stator windings, magnets, bearings, rotor). The main sections on PMSM fault diagnosis are divided according to the type of methods used to obtain the symptoms of the damage. In addition, a review of methods using the analysis of control structure signals for the diagnosis of damage to a vector-controlled motor is presented, as well as the latest achievements of researchers in the field of shallow and deep neural networks for the detection and classification of PMSM drives failures. Based on the presented literature analyses, some development trends and challenges related to the development of diagnostics and fault-tolerant control of PMSM drives are discussed in the conclusion part.
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