The paper presents a survey of the experimental and numerical studies of shell-and-tube systems in which phase change material (PCM) is used. Due to the multitude of design solutions for shell-and-tube systems, the emphasis is placed on double-tube (DT), triplex-tube (TT), and multi-tube (MT) units. Additionally, only single-pass systems are considered. Particular attention is paid to the method of heat transfer intensification. The analysis of the research results begins with the classification of each of the three mentioned systems. The systems are divided according to the angle of inclination, the method of heat transfer enhancement (HTE), the flow direction of heat transfer fluid (HTF), and the arrangement of tubes in the bundle. Moreover, the simplified schemes of the particular research cases are proposed. Then, the works on each of the mentioned systems, i.e., DT, TT, and MT, are discussed chronologically. Finally, in the corresponding tables, details of the discussed cases are presented, such as geometric dimensions, and the type of PCM or HTF used. A novelty in the present work is the precise classification of PCM TESUs as DT, TTH, and MTH. In the literature, there is a lot of discretion in this regard. Second, the methods of heat transfer intensification in the presented PCM TESUs are listed and discussed. Third, unified schemes of design solutions for the discussed PCM TESUs are proposed. The review shows that development directions for shell-and-tube TESUs include systems with high conductivity fins of different shapes, heights, and spacing, several PCMs, and modified shells.
The results of a comprehensive study on the charging and discharging of latent heat storage systems (LHSS) are presented. Multi-tube shell-and-tube units with variable layouts of tube bundles are examined. Two tube arrangements—in-line and staggered—are tested. A variable number of tubes and different tube positions in a bundle are investigated. Moreover, two pitch ratios are studied. Three commercially available substances are used as phase change materials (PCM). The results show that increasing the number of tubes reduces both the charging and discharging times. It is found that for a bundle of seven tubes with a pitch ratio s/d = 4.5, the in-line tube arrangement results in a shorter charging time, but the discharging time is shorter for a staggered tube arrangement.
This work presents an experimental study of thermal energy storage by the use of PCM. The aim of the study was to establish the influence of the different inlet temperature of heat transfer fluid (HTF) and the different Reynolds number of HTF on the intensity of the charging and discharging processes. The PCM used in this study was stearic acid and water was used as HTF. A copper helical coil mounted in a cylindrical container served as a heat transfer surface.
Various types of heat pipes are available to purchase off the shelf, from various manufacturers, but most of them have strictly defined geometry and technical parameters. However, when there is a need to use a heat pipe (HP) with an unusual size and shape or working conditions other than the standard ones, it becomes very costly to order them from manufacturers, especially in small quantities, and only a few producers are willing to fulfill such an order. This paper presents a detailed description and step-by-step method of manufacturing and testing a low-cost HP with specific properties and geometry, cooperating with a modular heat recovery system based on the use of phase change materials (PCM) for electromobility applications. The presented heat pipes were made entirely by hand, primarily with the use of basic workshop tools, without the use of specialized and automated CNC machines. Utensils used during the process were either made by hand or using desktop FDM 3D printers. During the evaluation of heat pipes’ performance within PCM (coconut oil), simple statistical functions were used. One-dimensional and two-dimensional histograms were used to visualize data obtained during this research. The presented method allows the manufacturing of heat pipes that are, on average, able to melt about 35% more PCM than an empty copper pipe with the exact same geometry. The HPs’ performance in coconut oil was evaluated on the basis of their future applications.
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