The physical properties and morphologies of polymers are pivotal for their manufacturing and processing at the industrial scale. Here, we present the formation of either fibers or micrometer-sized polyethylene beads by using the MIL-100(Cr) and MIL-101(Cr) zeotypes. The MOF structures have been used for ethylene polymerization with diethylaluminum chloride (DEA) as a cocatalyst, resulting in very different activities and morphologies. In situ DR UV−vis−NIR and CO-probe FT-IR spectroscopy revealed the formation of different types of Cr species for each catalyst material, suggesting that the linker (for the same metal and topological structure) plays a crucial role in the formation of Cr olefin polymerization sites. Activity in ethylene polymerization in toluene at 10 bar and 298 K was related to the observed spectra, corroborating the presence of different types of active sites, by their different activities for high-density polyethylene (HDPE) formation. SEM micrographs revealed that although MIL-100 and MIL-101 exhibit identical zeolitic MTN topology, only the latter is able to collapse upon addition of DEA and subsequent ethylene insertion and to fracture forming polymer beads, thus showing noticeable activity in HDPE formation. We ascribed this effect to the higher pore volume and, thus, fragility of MIL-101, which allowed for polymer formation within its larger cages. MOFs were compared to the nonporous chromium(III) benzoate [Cr 3 O(O 2 CPh) 6 (H 2 O) 2 ]-(NO 3 )•nH 2 O complex (1), in order to study the effect of the embodiment in the porous framework. The properties of the polymer obtained under identical reaction conditions were comparable to that of MIL-101(Cr) but very different morphologies were observed, indicating that the MIL-101(Cr) structure is necessary to impart a certain architecture at the microscale. This work clearly shows that MOFs can be used as catalytically active morphology regulators for ethylene polymerization. Moreover, even for an identical topology and metal in a MOF structure, the linker and the pore structure play crucial roles and have to be carefully considered in the design microporous coordination polymers for catalytic purposes.

Ziegler-type catalysts are the grand old workhorse of the polyolefin industry, yet their hierarchically complex nature complicates polymerization activity–catalyst structure relationships. In this work, the degree of catalyst framework fragmentation of a high-density polyethylene (HDPE) Ziegler-type catalyst was studied using ptychography X-ray-computed nanotomography (PXCT) in the early stages of ethylene polymerization under mild reaction conditions. An ensemble consisting of 434 fully reconstructed ethylene prepolymerized Ziegler catalyst particles prepared at a polymer yield of 3.4 g HDPE/g catalyst was imaged. This enabled a statistical route to study the heterogeneity in the degree of particle fragmentation and therefore local polymerization activity at an achieved 3-D spatial resolution of 74 nm without requiring invasive imaging tools. To study the degree of catalyst fragmentation within the ensemble, a fragmentation parameter was constructed based on a k -means clustering algorithm that relates the quantity of polyethylene formed to the average size of the spatially resolved catalyst fragments. With this classification method, we have identified particles that exhibit weak, moderate, and strong degrees of catalyst fragmentation, showing that there is a strong heterogeneity in the overall catalyst particle fragmentation and thus polymerization activity within the entire ensemble. This hints toward local mass transfer limitations or other deactivation phenomena. The methodology used here can be applied to all polyolefin catalysts, including metallocene and the Phillips catalysts to gain statistically relevant fundamental insights in the fragmentation behavior of an ensemble of catalyst particles.

Ziegler-Natta catalysts for olefin polymerization are intrinsically complex multi-component systems. The genesis of the active sites involves several simultaneous and sequential steps, making the individual steps and interconnections difficult to be unraveled in an unambiguous manner. In this work, we combine X-ray diffraction and spectroscopy to probe each step of the birth and life of a MgCl -based Ziegler-Natta catalyst, namely the formation of high surface area MgCl by dealcoholation of an alcoholate precursor, the TiCl grafting, and the subsequent activation by triethylaluminum as co-catalyst. The so-prepared catalyst was tested towards ethylene polymerization, leading to the production of mainly crystalline high-density polyethylene. The use of operando characterization techniques allowed probing the transient details that are difficult to be dissected in the aftermath, but can radically affect the overall catalytic process.

The Cr/SiO2 Phillips catalyst has taken a central role in ethylene polymerization since its invention in 1953. The uniqueness of this catalyst is related to its ability to produce broad molecular weight distribution (MWD) PE materials as well as that no co‐catalysts are required to attain activity. Nonetheless, co‐catalysts in the form of metal‐alkyls can be added for scavenging poisons, enhancing catalyst activity, reducing the induction period, and tailoring polymer characteristics. The activation mechanism and related polymerization mechanism remain elusive, despite extensive industrial and academic research. Here, we show that by varying the type and amount of metal‐alkyl co‐catalyst, we can tailor polymer properties around a single Cr/SiO2 Phillips catalyst formulation. Furthermore, we show that these different polymer properties exist in the early stages of polymerization. We have used conventional polymer characterization techniques, such as size exclusion chromatography (SEC) and 13C NMR, for studying the metal‐alkyl co‐catalyst effect on short‐chain branching (SCB), long‐chain branching (LCB) and molecular weight distribution (MWD) at the bulk scale. In addition, scanning transmission X‐ray microscopy (STXM) was used as a synchrotron technique to study the PE formation in the early stages: allowing us to investigate the produced type of early‐stage PE within one particle cross‐section with high energy resolution and nanometer scale spatial resolution.

The development of selective functionalization strategies of white phosphorus (P4) is important to avoid the current chlorinated intermediates. The use of transition metals (TMs) could lead to catalytic procedures, but these are severely hampered by the high reactivity and unpredictable nature of the tetrahedron. Herein, we report selective first steps by reacting P4 with a metal anion [Cp*Fe(CO)2]− (Cp*=C5(CH3)5), which, in the presence of bulky Lewis acids (LA; B(C6F5)3 or BPh3), leads to unique TM‐substituted LA‐stabilized bicyclo[1.1.0]tetraphosphabutanide anions [Cp*Fe(CO)2(η1‐P4⋅LA)]−. Their P‐nucleophilic site can be subsequently protonated to afford the transient LA‐free neutral butterflies exo,endo‐ and exo,exo‐Cp*Fe‐ (CO)2(η1‐P4H), allowing controllable stepwise metalate‐mediated functionalization of P4.