A literature review of sheet metal forming errors as well as geometrical dimensions and tolerances (GD&T) shows that the theoretical means for the allocation of process tolerances with respect to GD&T are insufficient. In order to judge the influence of geometrical process errors (e.g., angular errors of bends), two typical sheet metal designs with parallelism and a position tolerance are studied. These case studies comprise a detailed analysis of tolerance chains including angular errors of bends and their positions. The resulting errors are compared with those resulting from length dimensional process errors and conclusions are drawn.
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