Effects on metal targets after an explosion include the following: fracture, plastic deformation, surface modifications, and microstructural crystallographic alterations with ensuing mechanical properties changes. In the case of small charge explosions, macroscopic effects are restricted to small charge-to-target distances, whereas crystal alterations can still be observed at moderate distances. Microstructural variations, induced on gold-alloy disk samples, as compared to previous results on AISI 304Cu steel samples, are illustrated. The samples were subjected to blast-wave overpressures in the range of 0.5 to 195 MPa. Minimum distances and peak pressures, which could still yield observable alterations, were especially investigated. Blast-related microstructural features were observed on the explosion-exposed surface and on perpendicular cross sections. Analyses using X-ray diffraction (XRD) were performed to identify modifications of phase, texture, dislocation density, and frequency of mechanical twins, before and after the explosions. Optical metallography (OM) and scanning electron microscopy (SEM) observations evidenced partial surface melting, zones with recrystallization phenomena, and crystal plastic deformation marks. The latter marks are attributed to mechanical twinning in the stainless steel and to cross-slip (prevalent) and mechanical twinning (possibly) in the gold alloy.
Four grades of sinter hardening materials have been compared, using industrial equipment. Three powder types were completely prealloyed; the last one was a hybrid, combining prealloying and diffusion bonding. Different amounts of Cu have been added by mixing. The lubricated mixes, containing 0 . 6% graphite, have been compacted at different pressures, to form gears at green densities >7 . 0 g cm 23 ; the compacts have been sintered at 1120uC, under endogas from methane and fast cooled (at least 7 K s 21 within the range 850-400uC). The final step has been stress relieving, at 180uC, for 1 h. Material properties have been investigated, focusing on porosity, pore shape, hardness, microhardness, microstructure, local chemical composition and mechanical properties. For comparison, other gears, compacted in the same tool and at the same density level, but manufactured according to a more conventional cycle, i.e. starting from less alloyed powders and adding carbonitriding, quenching and stress relieving, have been used. The analysis of the different experimental results enabled the authors to find out and outline some criteria suitable for selecting sinter hardening materials and for choosing more reliable manufacturing conditions to fulfill specific application requirements.
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