Ceramic parts manufactured by lithography-based ceramic manufacturing (LCM) excel in resolution and surface quality. The material for LCM is a photosensitive ceramic particle-filled slurry which needs to have homogeneous properties over time and during each processing step. The goal of this study was to use "mechanical" stabilization for a tricalcium phosphate-filled slurry done by increasing slurry viscosity, solids loading, or inducing thixotropic behavior. The modified slurries were compared with a nonstable reference slurry. While all methods lead to increased storage stability, only the stabilized slurry with 0.5 wt% fumed silica is stable during the printing process.
Additive manufacturing as an industrial production tool of polymer parts requires outstanding precision and surface quality of the printed objects in combination with good mechanical and thermal material properties. For this, current technologies often provide only insufficient solutions. Cubicure developed the hot lithography technology which allows the processing of high‐performance photopolymers in outstanding precision.
The (anti-Proton ANnihiliation at DArmstadt) experiment will be one of the four flagship experiments at the new international accelerator complex FAIR (Facility for Antiproton and Ion Research) in Darmstadt, Germany. will address fundamental questions of hadron physics and quantum chromodynamics using high-intensity cooled antiproton beams with momenta between 1.5 and 15 GeV/c and a design luminosity of up to 2 × 1032 cm−2 s−1. Excellent particle identification (PID) is crucial to the success of the physics program. Hadronic PID in the barrel region of the target spectrometer will be performed by a fast and compact Cherenkov counter using the detection of internally reflected Cherenkov light (DIRC) technology. It is designed to cover the polar angle range from 22° to 140° and will provide at least 3 standard deviations (s.d.) π/K separation up to 3.5 GeV/c, matching the expected upper limit of the final state kaon momentum distribution from simulation. This documents describes the technical design and the expected performance of the Barrel DIRC detector. The design is based on the successful BaBar DIRC with several key improvements. The performance and system cost were optimized in detailed detector simulations and validated with full system prototypes using particle beams at GSI and CERN. The final design meets or exceeds the PID goal of clean π/K separation with at least 3 s.d. over the entire phase space of charged kaons in the Barrel DIRC.
The exclusive charmonium production process inpp annihilation with an associated π 0 mesonpp → J=ψπ 0 is studied in the framework of QCD collinear factorization. The feasibility of measuring this reaction through the J=ψ → e þ e − decay channel with the AntiProton ANnihilation at DArmstadt (PANDA) experiment is investigated. Simulations on signal reconstruction efficiency as well as the background rejection from various sources including thepp → π þ π − π 0 andpp → J=ψπ 0 π 0 reactions are performed with PANDAROOT, the simulation and analysis software framework of thePANDA experiment. It is shown that the measurement can be done atPANDA with significant constraining power under the assumption of an integrated luminosity attainable in four to five months of data taking at the maximum design luminosity.
Within the large variety of different additive manufacturing technologies stereolithography excels in high precision and surface quality. Using the Digital Light Processing (DLP) Technology a stereolithography-based system was developed, which is specifically designed for the processing of highly filled photopolymers.The powder-filled suspension enables the 3D-fabrication of a so called ceramic green part. In order to get a dense ceramic structure, subsequent thermal processing steps after the 3D-printing process are necessary. First, the polymer-ceramic composites heated up to 400°C. During this processing step, called debinding, the organic components are burned out. The resulting part, consisting of powder particles stabilized by physical interactions, is further heated to sinter the particles together, and the final, fully dense ceramic part is obtained.The debinding step is the most critical process. The used components have different evaporation or decomposition temperatures and behaviors. Thereby a reduction in weight and also in dimension occurs, which depends on the portion and composition of the organic components and especially on the temperature cycle. Furthermore, the physical characteristics of the ceramic powder, such as the particle size and the size distribution influence the debinding behavior. To measure the changes in weight and dimension a thermo-gravimetric (TGA) and a thermo-mechanical analysis (TMA) can be used. To avoid too high internal gas pressures inside the green parts a preferably constant gas evolution rate is seeked. Also the ‘surface-to-volume ratio’ affects the debinding characteristics. Therefore, optimized debinding cycles for specific geometries allow the crack-free debinding of parts with a wall thickness up to 20 mm.
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