The medium-frequency power transformer (MFPT) is one of the key elements of an isolated, bi-directional DC-DC converters in applications such as future all-DC offshore wind farms, traction and solid state transformers. This paper describes a design methodology taking into account the loss calculation, isolation requirements and thermal management. Incorporating this design methodology, an optimization process with a wide range of parameter variations is applied on a design example to find the highest power density while the efficiency, isolation, thermal and leakage inductance requirements are all met.

The high power medium frequency transformer (HPMFT) is one of the key elements of an isolated, bi-directional DC-DC converters in applications such as future all-DC offshore wind farms, traction and solid state transformers. This paper describes a design methodology taking into account the loss calculation, isolation requirements and thermal management. Incorporating this design methodology, an optimization process with a wide range of parameter variations is applied on a design example to find the highest power density while the efficiency, isolation, thermal and leakage inductance requirements are all met.

Moving towards higher power density in magnetic components, which is often realized by increasing the operating frequency, leads to the need for development of more accurate design tools, for example more accurate expressions for core losses, winding losses and leakage inductance calculations. This paper presents a new analytical expression intended to accurately evaluate the leakage inductance of transformers in the high frequency range in which the behavior of the magnetic field within the windings is altered. Unlike conventional expressions, which usually overestimate the leakage inductance at higher frequencies, this expression accounts for high frequency behavior of the magnetic field and provides high accuracy when operating at high frequencies. These high accuracy and applicability makes the derived expression of interest for designers to avoid time consuming finite element simulations without compromising with accuracy. The expression is validated by 2-D FEM simulation, as well as by measurements.

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This two-part paper presents an overview of core loss computations performed in both time and frequency domains in order to evaluate their behavior in single phase transformers with different core topologies. Moreover, the effects of non-sinusoidal waveforms on well-known core loss calculation methods are investigated with both analytically and finite element calculations. Three well-known configurations of transformers utilized in high frequency high power applications are investigated, namely, the core type, the shell type, and the matrix transformer. Based on the results obtained from a large number of FEM simulations for different operating conditions, the efficiencies of the transformers are compared in terms of distribution of magnetic flux density, loss density, total core loss, and weight. The analysis shows that for lower range of frequency and power, the shell type core could be the favorable option, and on the other hand, core type seems to be an appropriate solution for higher values of the operating frequency and nominal power. V C 2012 American Institute of Physics. [http://dx.

High frequency high power transformers used in power electronic converters are frequently subjected to non-sinusoidal excitations. The main purpose of this paper is to study the effects of some general arbitrary waveforms on magnetic core loss in these transformers. First, using well-known empirical equations, general expressions were derived based on the parameters of the waveforms. Second, the impacts of different orders of voltage harmonics were investigated. Finally, capabilities of nanocrystalline and amorphous magnetic materials were compared. It is shown that the loss inside the core is highly sensitive to the rise time and duty cycle of trapezoidal and rectangular waveforms, respectively. Furthermore, although amorphous materials have higher saturation flux density, the total core loss inside the transformer designed using nanocrystalline material is considerably lower than the similar transformer with amorphous materials. V C 2012 American Institute of Physics. [http://dx.