This study demonstrates that magnetron-sputtered NbSe2 film can be used as a lubricant for space current-carrying sliding contact, which accommodates both metal-like conductivity and MoS2-like lubricity. Deposition at low pressure and low energy is performed to avoid the generation of the interference phase of NbSe3. The composition, microstructure, and properties of the NbSe2 films are further tailored by controlling the sputtering current. At an appropriate current, the film changed from amorphous to crystalline, maintained a dense structure, and exhibited excellent comprehensive properties. Compared to the currently available electrical contact lubricating materials, the NbSe2 film exhibits a significant advantage under the combined vacuum and current-carrying conditions. The friction coefficient decreases from 0.25 to 0.02, the wear life increases more than seven times, and the electric noise reduces approximately 50%.

A hydrogenated amorphous carbon (a-C:H) film shows an ultralow friction coefficient (COF, lower than 0.01); however, its wear life is short in vacuum, and the mechanisms are still not well-understood. This study demonstrates the vacuum tribological behaviors of the a-C:H film can be regulated by interfacial activity. The strong interfacial activity induced continuous transfer of carbon from the film to counterface, causing the formation of a porous transfer film and severe wear of the a-C:H film. Interestingly, weak interfacial activity is beneficial to form spherical-like carbon at the sliding interface, which shields the interaction of dangling bonds and contributes to lower COF and wear of film. Notably, the catalytic nature of Au induced perfect graphene nanoscrolls around Au nanoparticles at the sliding interface, achieving ultralong vacuum wear life. This Letter unifies the understanding of vacuum tribological properties of a-C:H film and provides new insight for prolonging the life of carbon films in vacuum.