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Direct methanol fuel cells (DMFCs) are electrochemical devices that efficiently produce electricity and are characterized by a large flexibility for portable applications and high energy density. Methanol crossover is one of the main obstacles for DMFC commercialization, forcing the search for highly electro-active and methanol tolerant cathodes. In the present work, carbon-supported Pd and PdFe catalysts were synthesized using a sodium borohydride reduction method and physico-chemically characterized using transmission electron microscopy (TEM) and X-ray techniques such as photoelectron spectroscopy (XPS), diffraction (XRD) and energy dispersive spectroscopy (EDX). The catalysts were investigated as DMFC cathodes operating at different methanol concentrations (up to 10 M) and temperatures (60 °C and 90 °C). The cell based on PdFe/C cathode presented the best performance, achieving a maximum power density of 37.5 mW·cm−2 at 90 °C with 10 M methanol, higher than supported Pd and Pt commercial catalysts, demonstrating that Fe addition yields structural changes to Pd crystal lattice that reduce the crossover effects in DMFC operation.

Graphene oxide (GO), reduced graphene oxide by thermal treatment (rGO-TT), nitrogen-modified rGO (N-rGO), and carbon Vulcan were synthesized and employed in the current work as catalyst support for Pt nanoparticles, to study their properties and impact toward the methanol oxidation reaction (MOR) in sulfuric acid medium. Several physicochemical techniques, such as X-ray photoelectron spectroscopy (XPS), X-ray powder diffraction (XRD), Transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDX), Raman, and elemental analysis were employed to characterize the novel materials, while potentiodynamic and potentiostatic methods were used to study catalytic performance toward the methanol oxidation reaction in acidic medium. The main results indicate a high influence of the support on the surface electronic state of the catalyst, and consequently the catalytic performance toward the MOR is modified. Accordingly, Pt/N-rGO and Pt/rGO-TT show the lowest and the highest catalytic performance toward the MOR, respectively.

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