The aim of this study was to synthesize an intrinsically stretchable conductive polymer (CP) by atom transfer radical polymerization (ATRP). For this purpose, poly(3,4-ethyilenedioxythiophene) (PEDOT) was synthesized as a backbone, while poly(acrylate-urethane) (PAU) was grafted onto the PEDOT backbone to form graft polymers PEDOT-g-PAU. Different concentrations of acrylate-urethane (AU) were used to synthesize PAU side chains of different lengths. The successful synthesis of the obtained intermediates and products (PEDOT-g-PAU) was confirmed by infrared spectroscopy and nuclear magnetic resonance. Thermal properties were evaluated by differential scanning calorimetry and thermogravimetric analysis, while conductivity was determined by four-point probe measurement. A simple tensile test was performed to characterize the ductility of the samples. PEDOT-g-PAU has shown high stretchability of up to 500% and, therefore, could potentially be used in skin-worn flexible electronics, while additional subsequent doping is required to improve the deterioration of electrical properties after the addition of the insulating urethane layer.
One of the most widely used conductive polymers in the growing conductive polymer industry is poly(3,4-ethylenedioxythiophene) (PEDOT), whose main advantages are good thermal and chemical stability, a conjugated backbone, and ease of functionalization. The main drawback of PEDOT for use as wearable electronics is the lack of stretchable and self-healing properties. This can be overcome by grafting PEDOT with flexible side branches. As pure PEDOT is highly stable and grafting would not be possible, a new bromine-functionalized thiophene derivative, 2-(tiophen-3-yl) ethyl 2-bromo-2-methylpropanoate (ThBr), was synthesized and copolymerized with EDOT for the synthesis of a poly(EDOT-co-ThBr) ATRP macroinitiator. After the synthesis of the macroinitiator, flexible polymers could be introduced as side branches by atom-transfer radical polymerization (ATRP) to modify mechanical properties. Before this last synthesis step, the conditions for the synthesis of the ATRP macroinitiator should be investigated, as only functionalized units can function as grafting sites. In this study, nine new copolymers with different monomer ratios were synthesized to investigate the reactivity of each monomer. The ratios used in the different syntheses were ThBr:EDOT = 1:0.2, 1:0.4, 1:0.6, 1:0.8, 1:1, 0.8:1, 0.6:1, 0.4:1, and 0.2:1. In order to determine the effect of reaction time on the final properties of the polymer, macroinitiator synthesis at a 1:1 ratio was carried out at different time periods: 8 h, 16 h, 24 h, and 48 h. The obtained products were characterized by different techniques, and it was found that polymerizations longer than 24 h yielded practically insoluble macroinitiators, thus limiting its further application. Reactivity ratios of both monomers were found to be similar and close to 1, making the copolymerization reaction symmetrical and the obtained macroinitiators almost random copolymers.
Poly(3,4-ethylenedioxythiophene) (PEDOT) is a conductive polymer used in batteries, supercapacitors, solar cells, and various biosensors in wearable electronics. Through controlled atom transfer radical polymerisation (ATRP), it is possible to modify the properties of PEDOT for specific applications by grafting the side branches. In this work, PEDOT-based ATRP macroinitiators, functionalised with reactive bromine allowing the grafting of different polymers as side branches, were synthesised. Characterisation of the obtained samples was carried out by NMR, FTIR, GPC, TGA and measurement of electrochemical properties.Results showed that the sample with lower bromine content had better chemical properties; hence it was more suitable for further synthesis and modification of PEDOT.
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