Hybrid and electric vehicle technology has seen rapid development in recent years. The motor and the generator are at the heart of the vehicle drive and energy system and often utilize expensive rare-earth permanent magnet (PM) material. This paper reviews and addresses the research work that has been carried out to reduce the amount of rare-earth material that is used while maintaining the high efficiency and performance that rare-earth PM machines offer. These new machines can use either less rare-earth PM material, weaker ferrite magnets, or no magnets; and they need to meet the high performance that the more usual interior PM synchronous motor with sintered neodymium-iron-boron magnets provides. These machines can take the form of PM-assisted synchronous reluctance machines, induction machines, switched reluctance machines, wound rotor synchronous machines (claw pole or biaxially excited), doublesaliency machines with ac or dc stator current control, or brushless dc multiple-phase reluctance machines.

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Permanent magnet-assisted reluctance synchronous machine (PM-RSM) starter alternator systems are credited with good performance for wide speed range in hybrid electric vehicles. This paper proposes a motion-sensorless motor/generator control of PM-RSM from zero speed up to maximum speed, using direct torque and flux control with space vector modulation. A quasioptimal stator flux reference with a flux versus torque functional is proposed. A stator flux observer in wide speed range uses combined voltage-current models for low speeds, and only the voltage model for medium to high speeds, both in proportional-integral closed loop. A novel rotor speed and position observer with a fusion strategy employs signal injection and only one D-module vector filter in stator reference-for low speed, combined with a speed observer from the stator flux vector estimation-for medium-high speed. The proposed system is introduced piece by piece and then implemented on a dSpace 1103 control board with a 350-A metal-oxide-semiconductor field-effect transistor-pulse-width modulation converter connected to a 42-Vdc, 55-Ah battery, and a 140-Nm peak torque PM-RSM. Extensive experimental results from very low speed to high speed, regarding observers and drive responses, including artificial loading (motoring and generating), seem very encouraging for future starter-alternator systems.Index Terms-Direct torque and flux control (DTFC), hybrid electric vehicles (HEV), integrated starter-alternators (ISA), permanent magnet-assisted reluctance synchronous motor (PM-RSM), sensorless control.

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