The prediction of flow pattern transitions is extremely important to understand the coupling of thermal and fluid dynamic phenomena in two phase systems and it contributes to the optimum design of heat exchangers. Two phase flow regimes have been extensively studied under controlled mass flow rate and velocity. On the other hand, less effort has been spent in the literature on the cases where the flow motion is purely thermally induced and consequently the mass flow rate or the velocity of the phases are not known a priori. In the present work, flow pattern transitions and bubble break-up and coalescence events have been investigated in a passive two phase wickless capillary loop, where the mass flow rate is intrinsically not controllable. Modified Froude, Weber and Bond numbers have been introduced, considering the actual acceleration of the fluid and the length of the bubble as merit parameters for the transitions. The proposed nondimensional investigation was developed by analysing experimental data obtained with ethanol and FC-72, as working fluids, different heat input levels (from 9 to 24 W) as well as three different gravity levels (through a parabolic flight campaign). A new empirical diabatic flow pattern map for accelerated two-phase capillary flows is presented, together with quantitative criteria for the calculation of the flow regime transitions, defining the physic limits for the bubble coalescence and break-up. This kind of new regime maps will be useful to the further development of comprehensive designing tools for passive two-phase wickless heat transfer devices.
A wickless passive two phase closed loop heat transfer device especially designed for a future implementation on the heat transfer host module of the International Space Station is tested in relevant environment on board a parabolic flight. The tube internal diameter (3mm) is larger than the static capillary threshold evaluated in normal gravity for this working fluid (FC-72), leading the device to work as a loop thermosyphon on ground and in hypergravity conditions, and as a Pulsating Heat Pipe when micro-gravity occurs. Novel start up tests, where the heat load has been provided after the occurrence of microgravity, show that the 20s microgravity period is enough for the device activation and, most important, that the device activation is purely thermally induced and not affected by the previous acceleration field. Two miniaturized pressure transducers and direct fluid temperature measurement via two micro-thermocouples, allow to provide a detailed insight on the fluid local thermodynamics states both in the evaporator and in the condenser zone during microgravity. It is shown that the two-phase fluid close to the evaporator and the condenser is subjected to several degrees (up to 5 K) of superheating or subcooling. The level of subcooling seems to increase with the heat input level both in terms of temperature difference and in terms of percentage time with respect to the whole microgravity period.
The thermo-fluid dynamic behaviour of a Single Loop Pulsating Heat Pipe (SLPHP) has been characterized during the 66 th ESA Parabolic. The SLPHP, with a 2 mm inner diameter, has been tested in bottom heated mode, varying the working fluid (FC-72 and ethanol), the heat power input (from 1W to 24W) and the gravity level (0.01g, 1g and 1.8g). Two transparent tubes connect the evaporator and the condenser, allowing local fluid flow visualization. A set of three-dimensional maps, derived from semi-empirical correlations usually adopted in literature to estimate the critical diameter at different gravity levels are drawn for the different fluids tested, liquid velocities and fluid temperatures. These maps are used to compare the flow velocity observed experimentally with the critical diameter value calculated. Additionally, an enhanced Volume of Fluid (VOF) model is utilised to simulate an imposed slug flow within a straight 2 mm inner diameter channel, replicating the same experimental conditions, with the primary aim to study the effect of the vapour bubble length and the liquid film thickness on the generated elongated bubble dynamics, in microgravity conditions.
The use of Pulsating Heat Pipes (PHPs) in the space field is still an open issue because of the lack of data obtained during actual operation in relevant environment. A considerable amount of data is available in the literature on the thermal response of PHPs to a variable gravity condition and on the operation in the cryogenic field but in both cases the heat load at the condenser is rejected by convection to a constant temperature sink. On the other hand, barely any work in the PHP's literature deals with thermal radiation to a low temperature sink as only heat transfer mode. The present work attempts to fill the gap by testing a PHP radiator (16 turns, 1.1 mm inner diameter, 50% filled with FC-72 at 293K) in thermo-vacuum conditions in horizontal orientation at different heat loads and different environment (chamber) temperature. Fluid pressure measurements coupled with the frequency analysis characterised the effect of the cold source temperature on the device operational limits and efficiency. Results show that the device thermal performance in the radiative configuration is mostly affected by the lower operating temperatures needed to obtain a sensible heat rejection, rather than the heat transfer mode itself. The decrease of the environment temperature shortens the operational heat load range: the start-up occurs at higher heat input levels while the thermal crisis occurs at lower heat loads. The frequency analysis reveals that the equivalent thermal resistance is positively affected by higher values of the dominant frequency for all the cases.
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