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A simple technique for the production of continuous fiber reinforced thermoplastic by fused deposition modeling, which involves a common 3D printer with quite limited modifications, is presented. An adequate setting of processing parameters and deposition path allows to obtain components with well-enhanced mechanical characteristics compared to conventional 3D printed items. The most relevant problems related to the simultaneous feeding of fibers and polymer are discussed. The properties of obtained aramid fiber reinforced polylactic acid (PLA) in terms of impregnation quality and of mechanical response are measured

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The development of polymers that can repair damage autonomously would be useful to improve the lifetime of polymeric materials. To date, limited attention has been dedicated to developing elastomers with autonomic self-healing ability, which can recover damages without need for an external or internal source of healing agents. This work investigates the self-healing behavior of epoxidized natural rubber (ENR) with two different epoxidation levels (25 and 50 mol % epoxidation) and of the corresponding unfunctionalized rubber, cis-1,4-polyisoprene (PISP). A self-adhesion assisted self-healing behavior was revealed by T-peel tests on slightly vulcanized rubbers. A higher epoxidation level was found to enhance self-healing. Self-healing of rubbers following ballistic damages was also investigated. A pressurized air flow test setup was used to evaluate the self-healing of ballistic damages in rubbers. Microscope (OM, SEM, and TEM) analyses were carried out to provide further evidence of healing in the impact zones. Self-healing of ballistic damages was observed only in ENR with 50 mol % epoxidation and it was found to be influenced significantly by the cross-link density. Finally, self-healing of ballistic damages was also observed in ENR50/PISP blends only when the content of the healing component (i.e., ENR50) was at least 25 wt %. From an analysis of the results, it was concluded that a synergistic effect between interdiffusion and interaction among polar groups leads to self-healing in ENR.

Polymer processing often activates material degradation, which affects to some extent the performance or the life cycle of the obtained products. Polymer degradation is usually evidenced by molecular weight variations as consequence of exposure to high processing temperature and to relevant mechanical stresses. The degrading effects of melt extrusion under different thermo‐mechanical conditions on polymethyl‐methacrylate and polystyrene are investigated. Materials were processed at different temperatures and rates in a single screw extruder and in a capillary rheometer. Processed and as‐received materials were analysed by Gel permeation chromatography, solution viscosity, and melt rheology. Evaluations of molecular weight and rheological behavior changes after processing, as compared with as‐received materials, evidenced the extent of degradation in the different conditions. Experimental analysis was accompanied by finite elements simulation of the polymer flow and heat transmission within the extruder. This allowed an estimation of the expected shear stresses and temperatures distributions, thus indicating potentially critical situations. It was found that the materials processed at the highest rates in extruder presented lowest molecular weight reductions. This was attributed to the shorter residence time in the extruder and to the possibility of wall slip phenomena, which likely reduce the actual shear stress and viscous dissipation in the fast processing conditions. POLYM. ENG. SCI., 47:1813–1819, 2007. © 2007 Society of Plastics Engineers