Simulation of tool-to-soil interaction provides opportunities to accelerate new equipment design and evaluate performance of tillage tools. Simulation based evaluation of worn tillage tools performance on soil flow has not been done. Discrete Element Modelling (DEM) has a potential to simulate worn tool to soil interaction problems, where worn tools CAD can be generated using 3D scanning. The DEM parameters of Hertz-Mindlin with Parallel Bond model were calibrated to match draft force and soil failure zone measured from a tool bar moving at 0.22 m/s and 38 mm cutting depth. The draft force and soil forward failure zone were predicted at 7% and 24% relative errors compared to measured values, respectively. Using the optimized DEM soil model, the interaction of three 3D reconstructed sweeps (new sweep, carbide treated-worn, untreatedworn) with soil were simulated to compare their geometric wear dimensional loss, performance on soil forces and soil flow. Results showed that the carbide treated-worn sweep had similar soil draft force and soil forward failure distance as the new sweep. The untreated-worn sweep showed lower vertical force (less suction) and its wing induced soil failure zone (front and lateral) showed poor soil tilth quality compared with the carbide treated-worn sweep and the new sweep.
Tillage tools are subject to friction and low-stress abrasive wear processes with the potential deterioration of the desired soil quality, loss of mechanical weed efficacy, and downtime for replacing worn tools. Limited experimental methods exist to quantify investigate the effect of wear-resistance coatings on shape parameters of soil-engaging tools. ASTM standard sand/rubber wheel abrasion and Pin-On-Disk tests are not able to simulate wear characteristics of complex shape of the tillage tools. Even though the tribology of tillage tools can be realistic from field tests, tillage wear tests under field conditions are expensive and often challenging to generate repeatable engineering data due to variable soil conditions in the field. A technique that simulated tillage wear of cultivator sweep in a circular soil bin filled with abrasive gravel medium and moisture condition was developed and applied to quantify the wear characteristics of cultivator sweeps with and without hard-faced edges. The hard-faced cultivator sweep had a cemented carbide chips applied to the bottom cutting edge and front tip sections of a standard cultivator sweep according to a proprietary CADENEdge welding process. The CADENEdge hard-faced sweeps showed improved wear performance 1.7 times and 3.5 times on mass and shape (sweep length and sweep wing cutting width) dimensions, respectively, compared with the un-hardened standard sweep. The results implied hard-faced cultivator sweep with cemented carbide chips provide potential in maintaining tillage productivity and the desired soil quality for seed-bed preparation.
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