Frequent accidents involving Li-ion batteries have prompted higher safety requirements for these batteries. In this study, the high-temperature, thermal runaway (TR) characteristic parameters at 100% state of charge (SOC) for cylindrical NCM811 batteries with a high-energy density were compared to the widely commercialized NCM523 batteries. The average TR trigger temperature of NCM811 battery was 157.54 C, which was 20.62 C lower than that of NCM523. Moreover, the average TR maximum temperature of NCM811 battery is 858.22 C, which was 212.81 C higher than that of NCM523. The maximum TR temperature of the NCM811 battery was 1289.53 C. The high Ni batteries exhibited poor thermal stability and severe TR. An increase in the Ni

Overdischarge often occurs during the use of battery packs, owing to cell inconsistency in the pack. In this study, the overdischarge behavior of 2.9 Ah cylindrical NCM811 [Li(Ni0.8Co0.1Mn0.1)O2] batteries in an adiabatic environment was investigated. A higher overdischarge rate resulted in a faster temperature increase in the batteries. Moreover, the following temperatures increased: Tu, at which the voltage decreased to 0 V; Ti, at which the current decreased to 0 A; and the maximum temperature during the battery overdischarge (Tm). The following times decreased: tu, when the voltage decreased from 3 to 0 V, and ti, when the current decreased to 0 A. The discharge capacity of the batteries was 3.06–3.14 Ah, and the maximum discharge depth of the batteries was 105.51–108.27%. Additionally, the characteristic overdischarge behavior of the batteries in a high-temperature environment (55 °C) was investigated. At high temperatures, the safety during overdischarging decreased, and the amount of energy released during the overdischarge phase and short-circuiting decreased significantly. Shallow overdischarging did not significantly affect the battery capacity recovery. None of the overdischarging cases caused fires, explosions, or thermal runaway in the batteries. The NCM811 batteries achieved good safety performance under overdischarge conditions: hence, they are valuable references for battery safety research.

No abstract

Inconsistencies in a monomer battery pack can lead to the over-discharge of a single battery. Although deep over-discharge can be avoided by optimizing the battery control system, slight over-discharge still often occurs in the battery pack. The aging behavior of cylindrical NCM811 batteries under high-rate aging and over-discharge was studied. By setting the end-of-discharge of 1 V, the battery capacity rapidly decayed after 130 cycles. Additionally, the temperature sharply increased in the over-discharge stage. The micro short-circuit was found by the discharge voltage curve and impedance spectrum. Batteries with 100%, 79.6% and 50.9% SOH (state of health = Q_now/Q_new × 100%) as a result of high-rate aging and over-discharging were subjected to thermal testing in an adiabatic environment. The battery without high-rate aging and over-discharge did not experience thermal runaway. However, severe thermal runaway occurred in the 79.6% and 50.9% SOH batteries. Regarding the cyclic aging of the 50.9% SOH battery, the fusion temperature of the separator decreased by 22.3 °C, indicating a substantial degradation of the separator and thus reducing battery safety. Moreover, the results of scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analyses revealed that the particles of the positive material were broken and detached, and that large-area cracks and delamination had formed on the negative material. Furthermore, Ni deposition and the uneven deposition of P and F on the negative surface were observed, which increased the risk of short-circuit in the battery. Positive and negative materials were attached on both sides of the separator, which reduced the effective area of ionic transportation.