The high-temperature superplastic deformation behavior of rolled Mg-8Al-2Sn (AT82) and Mg-8Al-1Sn-1Zn (ATZ811) alloys were investigated in this study. During tensile deformation at 573 K, no obvious grain growth occurred in both alloys, because of the high-volume fraction of second phases located at grain boundaries. Meanwhile, texture weakening was observed, suggesting that grain boundary sliding (GBS) is the dominant superplastic deformation mechanism, which agreed well with the strain rate sensitivity (m) and the activation energy (Q) calculations. The microstructural evolution during tensile deformation manifested that there were more and larger cavities in AT82 than ATZ811 during high-temperature tensile deformation. Therefore, superior superplasticity was found in the ATZ811 alloy that presented a tensile elongation of ~510% under a strain rate of 10−3 s−1 at 573 K, in contrast to the relatively inferior elongation of ~380% for the AT82 alloy. Meanwhile, good tensile properties at ambient temperature were also obtained in ATZ811 alloy, showing the ultimate tensile strength (UTS) of ~355 MPa, yield strength (YS) of ~250 MPa and elongation of ~18%. Excellent mechanical performance at both ambient and elevated temperatures can be realized by using economical elements and conventional rolling process, which is desirable for the industrial application of Mg alloy sheets.
A new series of magnesium-rare earth master alloys have been developed by the
electrowinning method with subsidence cathode in the KCl•NaCl-RECl3 system. The electrolysis conditions were studied. Experimental results showed that the optimum for electrolyte at 850oC and 10~20wt% RECl3 content in the molten salt system. The current efficiency of electrolyte increased with increasing the rare earth content and reach the maximum at the content of 20% RECl3. The current efficiency gradually decreased with increasing cathode current density. The component of
master-alloys was analyzed using ICP-MS and chemical method. A series of magnesium-rare earth master-alloy, Mg-Y, Mg-Nd, Mg-Ce, Mg-La, Mg-Nd-rich and Mg-LPC were successfully prepared and the content of rare earth is adjustable between 5 – 20%.
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